This is an old post from another forum but I thought I would repost here for those interested. (originally posted 06/10)
I've been working on a 17" wheel conversion for my '84 VF500F and thought I would post the progress that I've made on this project.
As a first step I worked with my friend Rick Denoon in Winnipeg Canada (I'm located in New York) on the design drawings. Rick has some serious skills in motorcycle design and has been featured in Classic Motorcycle Magazine for his beautiful custom CB400F. Here is a link to his website: denoonsp - Home of the modified 400F In talking it over with Rick I decided to go with a set of CBR600F Hurricane wheels as I felt this was the best option for what I wanted out of the project. The design process started in the Fall of last year with a series of SolidWorks models. front and rear wheel exploded parts drawings [image: vf500fcbr600fwheelconversionfrontwh.jpg] [image: vf500fcbr600fwheelconversionrearwhe.jpg] an early design drawing for the rear brake carrier with a Brembo caliper [image: vf500fcbr600fwheelconvrearbrakecarr.jpg] Brembo caliper and carrier from a Ducati 999 - purchased as a used part on eBay. The caliper will be mounted on a new carrier - machined by Denoonsp. [image: brembocorefromducativfrworld.jpg] design drawing of the custom rear brake carrier with the Brembo caliper - additional holes to be drilled in stock CBR600F rotor [image: vf500fcbr600frearbrakecarrierandcal.jpg] CBR600F brake rotor - drilling pattern [image: rearbrakerotorvfrworld.jpg] rake and trail – 27 degrees 104mm trail [image: 110-70F140-80Rvfrworld05-08-10.jpg] From here I put together a shopping list and headed on over to eBay, McMaster Carr and David Silver Spares. a roundup of purchased parts: CBR600F front & rear rims - repainted CBR600F cush drive - machined CBR600F rear brake rotor - w/ additional cross drilled holes CBR600F rear brake rotor bolts - renewed finish Brembo caliper from a Ducati 999 VF500F front brake rotors - w/ cross drilled holes CBR600F rotor bolts - front wheel 6302 wheel bearings (2 total) - front wheel 6303 wheel bearings (2 total) - rear wheel CBR600F dust seal - 91258-ML7-003 - front wheel VF500F dust seal - 91252-MC7-003 - front wheel CBR600F oil seal - P91252-MC4-013 - rear wheel CBR600F dust seal - 91253-443-762 - rear wheel Avon AM26 Roadrider 110/70-17 - front Avon AM26 Roadrider 140/80-17 - rear stock parts to be re-used: VF500F front and rear sprockets & mounting hardware VF500F 530 chain VF500F front brake carriers & calipers VF500F front and rear axles VF500F speedo drive In addition to the parts list Rick Denoon helped with the machining of the custom parts. custom parts list: Front Wheel: wheel bearing spacer inserts UHMD sleeve for speedo drive Rear Wheel: machined spacer btwn cush drive and swingarm machined spacer btwn rotor and caliper carrier custom caliper carrier machined spacer btwn caliper carrier and swingarm Once all the parts were assembled it was time to get the new wheels mounted! a few of the parts - OEM dust seals, used cush rubber, machined spacers, custom rear brake carrier & Brembo caliper and machined cush drive [image: vf500dspconversionmiscparts-1.jpg] front wheel comparison - new CBR600F wheel on the right (stock rotors have been cross drilled) [image: vf500fvscbr600ffrontwheels05-29-10.jpg] rear wheel comparison - CBR600F wheel on the right (note the different designs for the cush drive) [image: vf500fvscbr600frearwheels05-29-10.jpg] machined CBR600F cush drive [image: cbr600fmachinedcushdrive05-29-10-1.jpg] CBR600F rear wheel with custom cross drilled CBR600F rotor [image: rearrotoranddustseal05-29-10.jpg] CBR600F rear wheel with re-used stock VF500F rear sprocket [image: rearsprocketanddustseal05-29-10.jpg] wheels off! [image: vf500fwheelsoff05-29-10.jpg] Mityvac - a must have tool [image: vf500fbleedingrearbrakeline.jpg] removing the front brake lines [image: vf500ffrontbrakelines.jpg] test fit for the rear wheel - plenty of clearance between the rear tire and the swingarm [image: vf500dsprightsideswingarmclearance.jpg] left side clearance between the centerstand and the tire [image: vf500dspleftsidecenterstandclearanc.jpg] a bit tighter on the right side but it does clear [image: vf500dsprightsidecenterstandclearan.jpg] adjusting the stock 530 chain - stock front and rear sprockets [image: vf500dsprearwheelleftsidemtdchainde.jpg] CBR600F front wheel on [image: vf500dsprightsidefrontwheelmtd.jpg] CBR600F rear wheel on [image: vf500dsprightsiderearwheelmtd.jpg] overall photo of the right side [image: vf500dsprightsideoverallphoto.jpg] detail photo of the left side front wheel [image: vf500dspleftsidefronttiremtd.jpg] Next up - the installation of the front and rear braided stainless brake lines...