VFRDiscussion ARCHIVE / READ-ONLYREAD-ONLY

Repair Or Is It Rebuild?

27 posts Started 22 Jan 2007 Last recovered post 24 Jan 2007 Wayback Machine snapshot 1 Mar 2007

#1
well after just over 11 man hours, including wirelesswill's efforts, i have broke free! The frame is off the bike!!! I somehow managed to take the frame off without removing a single drop of fluid from the machine. The only disconnections are with the wireing harness and other random hardparts. So far, total cost is just the cost of 5 beers. The fun is about to begin though. I need everything from plastics, to a weld, to a new fork tube. So check it out...
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a little hint as to how bad the sub-frame was.
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The broken tab
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another view of the tab
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If you look closely you can see the bars are straight but the wheel isnt...hmm, not going to be goo there!
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The brass thing is what is left of the switch to my heated grips. The impact shattered the resistors for the grips and the switch.
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The scrapes and dints on the tank!
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the good
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the bad!
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completely naked, no frame
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the rats nest that is hidden by the front plastics. Everything is supported for the most part, so nothing should come completely undone.
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My how dirt finds its way into stuff.
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My GIVI rack. This thing took a heck of a lick, yet it is still straight and apperanly usuable!
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Im glad i was nowhere near this seat when it was impalled! That would have HURT!
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and lastly my Forks, clearly see the bend!
#2
Dude, sorry I couldn't make it last night... Rox was sick and I had to take care of her. You working on the bike any this week?
#3
all i have left to do is the valve adjustment (regular maintanence i have to do within the next month or so anyways. I figure since nothing is in my way, might as well do it now! Im going to call you tomorrow evening probably to see about getting this frame welded!
Oh yea, i need to clean the thing, tons of dirt in weird places and the K&N needs to be cleaned along with the airbox. I figure I'll do most of that wednesday on...as tomorrow i will probably be revisiting a friend in the hospital (car wreck, she has a hole in a lung and two bones broke in the ankle...supposed to be discharged this week)
Thanks for you help and I hope Rox is doing better!
#4
WOW. unsure.gif
#5
OK... siggy is ready to rock on your frame welding. Let me know and we'll have a cleaning party!
#6
Wow indeed, looks lik you've got a fair job in front of you... hey, you dont need a new front end do ya? I happend to have a complete spare front end from a '99 smile.gif - its in Australia though!
#7
Wow when you crash one you do a great job. blink.gif That frame break is in a helluva spot. I hope it will be strong enough when you get it welded. Have you contacted Sargent about repairing the seat? I'm betting they will do it pretty cheap. Are you replacing the plastic with oem or Sharkskins? It will be interesting watching it come back together. lurk.gif
#8
Yikes, I still think you should have gone with insurance for this.
If you have the welding of the frame covered, I would check with local shops about fork straightening and see if they can straighten your fork tubes (one looks like it may be too far bent).
I can�t tell too well in the pictures, but perhaps you can do some plastic welding and get your fairings ready for paint relatively cheaply, you should be able to get the seat recovered for not too much if that is the only damage to it, and watch ebay for a subframe.
#9
Rivcyko, Jan 22 2007, 10:32 PMWOW. unsure.gif

and to think i walked away from that!

umm, plastics are going to be OEM as i haven't found any aftermarked skins for it! I'll gladly accept used and slightly rashed plastics as long as they have all of the tabs and whatnot...thinking about painting the thing black! Something a little different, ya know? anybody have any spare forks lying around from frankenviffer projects? LOL. I'll definately keep you guys up to date on what is going one. OH and i AM GOING TO BE AT T-MAC. Definately be drivable by then!

Jeremy, i have traxxion right down the road (about 1.5 miles) and also computrack down in cobb county. So i have straightening options for sure! as for the fairings, there are many busted peices. they are toast! As for paint, i have the experiance and the equipment to do a fair job! I have only painted 2 vehicles and two boats. I can say that plastic seems to be easier to paint if nothing else, then just for the "softner" you put in the paint. Seems less runny.
#10
kwr8728, Jan 22 2007, 10:45 PM
Rivcyko, Jan 22 2007, 10:32 PMWOW. unsure.gif

and to think i walked away from that!

umm, plastics are going to be OEM as i haven't found any aftermarked skins for it! I'll gladly accept used and slightly rashed plastics as long as they have all of the tabs and whatnot...thinking about painting the thing black! Something a little different, ya know? anybody have any spare forks lying around from frankenviffer projects? LOL. I'll definately keep you guys up to date on what is going one. OH and i AM GOING TO BE AT T-MAC. Definately be drivable by then!

Jeremy, i have traxxion right down the road (about 1.5 miles) and also computrack down in cobb county. So i have straightening options for sure! as for the fairings, there are many busted peices. they are toast! As for paint, i have the experiance and the equipment to do a fair job! I have only painted 2 vehicles and two boats. I can say that plastic seems to be easier to paint if nothing else, then just for the "softner" you put in the paint. Seems less runny.



When you go to traxxion... ask for Mike Hardy and tell him you're friends with Will in his neighborhood. I can also call him for you if you like. We hang out quite a bit when the weather is warm, maybe I can get you a deal.
#11
kwr8728, Jan 22 2007, 10:45 PM
Rivcyko, Jan 22 2007, 10:32 PMWOW. unsure.gif

and to think i walked away from that!


I was. fing02.gif
#12
kwr8728, Jan 22 2007, 10:45 PMJeremy, i have traxxion right down the road (about 1.5 miles) and also computrack down in cobb county. So i have straightening options for sure! as for the fairings, there are many busted peices. they are toast! As for paint, i have the experiance and the equipment to do a fair job! I have only painted 2 vehicles and two boats. I can say that plastic seems to be easier to paint if nothing else, then just for the "softner" you put in the paint. Seems less runny.

Look up plastic ABS welding in Google. You can weld ABS plastic together either through heat or chemically and have it as strong as the original. I plastic welded the mounting tabs and part of upper fairing back together on my VFR a year ago and have had no problems.
If you have any experience with body work, you should be able to make the fairings look almost like new for less than $40 in materials, and a lot of your own labor.
I was planning on painting my VFR black also. I had some metallic black picked out for the track bike, but I just shot it with bed liner and am saving the black for the VFR since even scratched fairings go for 80% of retail on eBay. pissed.gif
#13
My gracious, glad you are OK. Bike looks pretty bad, but seems like a resonable re-build. The only tough part is the re-weld on the frame, good luck.
#14
Looks like you imported it from Sadir City in Iraq! Good luck with the rebuild.
#15
kwr.....your Kevin right? The fella I met at the Christian Pfiefer little show thingy? We rode to Vortex afterward.

forgive me if this is you, I forgot your handle on here but Im pretty sure this is you.

ANyway.....


dude, what happened. Ive been away from the board for a while and come back to find this!!!! unsure.gif Man are you alright?

well I dont know how much help I can be, but I have a left side peg hanger, fairing and rear fairing that I will give you from my low side, they may be in better shape than yours, Im not sure.

So are you not turning this in to insurance?

I ended up turning mine into insurance, they wrote me a big fat check for $3200, $700 of it I used to repair my bike (I had already scavenged parts from all over the internet) and with the remaining money, I bought my wife some of those new fangled side by side super dooper washing machines. Now I have her talked into me keeping the ole VFR! 491.gif fing02.gif

anywho, hit me up on my cell, maybe I can get away for a little while at least long enough to help you sort things out and get some stuff fixed. Let me know how I can help in anyway.

-Matt
#16
Boy, sorry, but I think that bike's a total goner! Time to play taps and put it out of misery by maybe parting it out to as a donor to extend other VFRs lives. sad.gif

Beck
95 VFR
#17
matt, yep its me. I basically lowsided up on GA60. there is a thread around here somewhere. Titled "oh shit" or somthing like that. if your fairings are in one piece, im game. Mine are missing chunks from the off road excursion it and i took.
Beck, really it isnt that bad. It looks like total crap, but heck, when the lady backed into my bike it did almost the same damage. The hard part is just getting that tab back on, the rest is just going to take a couple of paychecks and some time!
Jeremy, i would be willing to try the plastic weld if i had all the pieces. I know there is at least one good chunk marking the tree i almost hit... kind of like a new tree of shame i guess!
#18
Man, lotta' work there. The weld location acually is a low stress area when the bike is fully assembled. Just a lot of boltin' back. Sounds like you have a lot of "easy to pay" volunteers. Good luck.......................... fing02.gif
#19
kwr8728, Jan 23 2007, 12:51 AMmatt, yep its me. I basically lowsided up on GA60. there is a thread around here somewhere. Titled "oh shit" or somthing like that. if your fairings are in one piece, im game. Mine are missing chunks from the off road excursion it and i took.
Beck, really it isnt that bad. It looks like total crap, but heck, when the lady backed into my bike it did almost the same damage. The hard part is just getting that tab back on, the rest is just going to take a couple of paychecks and some time!
Jeremy, i would be willing to try the plastic weld if i had all the pieces. I know there is at least one good chunk marking the tree i almost hit... kind of like a new tree of shame i guess!


OK, fine... ignore me. Kidding. Call me later today and I will hook you up with Mike down at traxxion. I also need to pickup your frame so Siggy can get started. He said it shouldn't take more than a day or two.
#20
kwr8728, Jan 23 2007, 05:51 AMmatt, yep its me. I basically lowsided up on GA60. there is a thread around here somewhere. Titled "oh shit" or somthing like that. if your fairings are in one piece, im game. Mine are missing chunks from the off road excursion it and i took.
Beck, really it isnt that bad. It looks like total crap, but heck, when the lady backed into my bike it did almost the same damage. The hard part is just getting that tab back on, the rest is just going to take a couple of paychecks and some time!
Jeremy, i would be willing to try the plastic weld if i had all the pieces. I know there is at least one good chunk marking the tree i almost hit... kind of like a new tree of shame i guess!

Got an Idea Kevin. You still have an intact 5th gen engine there, so now you have to find a 6th gen chassis to put it in!
Could be the perfect VFR in the making!

Beck
95 VFR
#21
kwr8728, Jan 23 2007, 12:51 AMJeremy, i would be willing to try the plastic weld if i had all the pieces. I know there is at least one good chunk marking the tree i almost hit... kind of like a new tree of shame i guess!

OK, if you are missing parts that would be a difficult job.
If you do need to get any Honda OEM parts, PM JoeW. He will give you a much better price and much faster shipping than Ron Ayers and Service Honda.
#22
Kevin,

My plastics are in decent shape, they are just scraped up and one of the mounting tabs was cracked, so I used Plastex to put it back together, seems to be holding fine, I used it for a long time before ordering new plastics. The rear cowl, is just scratched, a little body filler on both panels and some paint and they would be good as new.

Anyway, glad to hear your ok and if you need any help on the bike feel free to call me and I will come help ya.

I dont think its totaled at all. The tweaked sub frame is really no biggy, Ive done this a half dozen times to motorcross bikes and managed to straighten them back out to perfection. All that is seriously wrong is the fork tube, and the broken mount, but it sounds like you have a good welder lined up to fix that.

Oh yeah, did you bend your handlebars at all? If so I have a mint right bar if you need that also.


Beck......
Thats the worst idea ever! The perfect opitome of engineering and styling perfection (5th gen) should never be cross bred with the horrendously ugly and inferior 6th gen! 491.gif

However, a 6th GEN tailsectomy might be worth it at this point! Whadda ya say Kev, then I will know if it will work so I can do the same thing. biggrin.gif
#23
I had to have two of those subframe tabs broken on my current fifth gen.. a local machine shop I use for work repaired it... if you'd like to bring it here, PM me and I'll give you the info...

I'm about to put some fifth gen plastic in the trash... can't remember the condition... the upper is missing a lot, but one of the lower's wasn't too bad... they've been in a box on the shelf for 3 years and I'm trying to make room for other stuff...

Michael
#24
Kevin, glad you made it through that one! When you go, you go all out!

As far as the bike goes, it doesn't look like anything a few zip ties can't fix. goofy.gif
#25
Jeremy, i forgot all about Joe. I'll definately let him "bid" on the OEM stuff im going to need. You know the lights and what not.
Matt, Beck... dont tempt me. There is a rear subframe and tail section on ebay for relatively cheap. Hmmm oh the possibilities!!! And i was thinking about fabbing up an undertail exhaust for my bike anyways...hmmmm...[wonders off to find check book]
Matt, as for panels the rear is fine, i just need the left side panel. I'd be willing to take it off your hands... wiling to pay in cash, beer, food!?
WERA, thanks for the offer on the welding. It looks like will's buddy is going to hook me up. As for your box of plastics, do you happen to have the black piece that is down between the lowers behind the front tire?
Jstan, lol. I actually had some zipties in my tank bag left over from the fall VFRD meet just incase someone had a minor tipover and it broke something. The cop got a good laugh out of that one.
WIRELESS... CHECK your messages on you phone! there, your not ignored!
#26
kwr8728, Jan 23 2007, 10:39 PMWERA, thanks for the offer on the welding. It looks like will's buddy is going to hook me up. As for your box of plastics, do you happen to have the black piece that is down between the lowers behind the front tire?


Nope... ! Good luck on getting it all together... let's see a cool paint job on that thing! Candy Orange or something!
#27
kwr8728, Jan 23 2007, 05:39 PMJeremy, i forgot all about Joe. I'll definately let him "bid" on the OEM stuff im going to need. You know the lights and what not.
Matt, Beck... dont tempt me. There is a rear subframe and tail section on ebay for relatively cheap. Hmmm oh the possibilities!!! And i was thinking about fabbing up an undertail exhaust for my bike anyways...hmmmm...[wonders off to find check book]
Matt, as for panels the rear is fine, i just need the left side panel. I'd be willing to take it off your hands... wiling to pay in cash, beer, food!?
WERA, thanks for the offer on the welding. It looks like will's buddy is going to hook me up. As for your box of plastics, do you happen to have the black piece that is down between the lowers behind the front tire?
Jstan, lol. I actually had some zipties in my tank bag left over from the fall VFRD meet just incase someone had a minor tipover and it broke something. The cop got a good laugh out of that one.
WIRELESS... CHECK your messages on you phone! there, your not ignored!


Argh!! Turned the ringer off on my phone for a meeting and did NOT remember to turn it back on! Was riding home during your 1st call... missed the second cause of the ringer. You going to be around tonight? I can drop by after work (I get home at 5) and grab your frame. Siggy is poised and ready to have a welding party on the frame smile.gif
End of thread · 27 posts recovered Wayback Machine snapshot 1 Mar 2007