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I have been thinking about upgrading the headlights on my bike for a little while, among other things, and I had been searching about doing an HID upgrade. One of the drawbacks I can gather from using an HID upgrade to the headlights is that the HID bulbs use the existing headlight reflector and, since the bulb shines out in all directions the lights tend to create a LOT of glare towards oncoming traffic. Considering that I have trouble with the glare myself, I did not want to install something that would cause other drivers difficulty. Hence I did not want to install an HID system without also going to the extra effort of installing the projectors as well. This involved removing the lens of the headlight, removing the existing reflector, installing the retro-fit projectors, and was arguably not exactly a plug and play installation. I don't mind doing all that extra work, but mainly I was concerned with running extra wiring for the headlights, and honestly the cost was a LOT higher after factoring in the cost of the projectors. One of the kits I looked at was nearly $300 US complete with the projectors.
After reading a number of posts and a few threads about the HID's causing excess glare to oncoming traffic and the extra wiring implications because of the ballasts and current draw on start-up, I started thinking about an LED option. There are a number of cars on the market now that have LED headlights so I was sure that there must be an aftermarket option available and after about an hour or so on Google, there were a great many options.
One company that came up frequently when searching LED's was a company called Cree. Apparently they manufacture some of the best and brightest LED's on the market and it just so happens that they manufacture LED lighting upgrade kits for cars, bikes, boats, RV's, etc, etc, etc. There were a number of sources that offered Cree LED Headlight kits but most seemed to be out of either China or Hong Kong and the shipping costs to Canada were a little expensive considering the overall cost of the kits. After a bit of searching I found a company in the US that sold a kit and it came with 2 year warranty, and the shipping was quite reasonable. Here is a link to the site that I purchased the kit from in case anyone else should be interested in trying it out.
http://www.ebay.com/itm/US-Universal-Car-Truck-H4-1800LM-50W-Cree-LED-HeadLight-Head-lamp-H-L-Beam-W-/141105877873?pt=Motors_Car_Truck_Parts_Accessories&hash=item20da90d371&vxp=mtr
The kit came complete with 2 ballasts, 2 -25W Cree LED bulbs, cooling fans, and easy to follow instructions. The kit showed up in less than 5 days after ordering and was VERY securely wrapped. The best thing about this whole kit was that it was very much Plug-And-Play. You simply mount the ballasts, install the bulbs, and plug in to the existing headlight connectors. It was literally that simple. Another nice thing about the kit is that the LED bulbs actually draw less power than the factory bulbs (25W each with the high beams on) and even less than the HID bulbs. The HID bulbs draw only 35W each (depending on the kit) once up to operating temperature but draw considerable power on start up. The LED's draw 50W total with the high beams on, as compared to the factory bulbs which would draw 90W total (45W each) with the high beams on. Not that any of us have ever had issues with the wiring on our VFR's, Noooooooooo, NEVER that, so I thought why not, power consumption is about the same and I had a burnt out headlight I needed to change anyhow.
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For those who noticed the pen that is supporting the lights, DENTIQUE is my company. I do Paintless Dent Repair for a living and I wanted to support the lights somehow so that they sat level, side by side, for the pictures and the pen just happened to be the proper height. No free advertising was intended and since very few of the members of this board reside near me I doubt that any financial gains shall result from the picture. LOL. My BAD.......... :unsure:
And now for the HOW TO part of the thread. :cheerleader:
Step One
First off you need to remove the upper cowl. Since I have already done a How-To description on removal of the 5th gen's upper cowl, here is a link to the thread on how to complete this part of the process.
http://www.vfrdiscussion.com/forum/index.php/topic/76765-how-to-upper-cowl-removal-on-5th-gen/#entry925804
Step Two
Once you have the upper cowl off the bike and a pile of parts on the floor you will need to go have a rest and grab yourself a beverage of some sort. This can be thirsty work and we don't want anyone to become dehydrated during the process of installing farkles on their motorcycle.
Removing the headlight is as easy as removing the four screws that attach the headlight to the back of the upper cowl. Remove the headlight from the cowl and find some place safe to set the cowl so it does not get stepped on, dropped, bashed, scratched, or otherwise damaged.
Step Three
You need to remove the existing bulbs from the headlight housing. Remove the big rubber gasket on each side of the headlight and you will see the bulbs are held in place with spring clips. Release the retainer clip swing it open and remove the bulb.
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Step Four
As you can see from the pictures, and you may have already discovered from previous headlight replacements, the factory bulbs (and the headlight housing) have positioning tabs that are set in different locations than a standard H4 bulb. The same thing can be said for the Cree LED bulbs. This leaves you with an interesting choice. You can either remove the two lower tabs (the narrower ones) tabs on your new $90 LED bulbs and let them sit in the housing, or you can install the bulbs using retainer rings. When I purchased my bike, it already had a set of retainer rings so I removed the tabs from the Cree bulbs and inserted the bulbs in to the housing as per usual. SEE, I told you this kit was simple to install. (I may have voided the warranty on the bulbs mind you as they are now, quote un-quote, modified). :warranty:
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Step Five
Pass the LED bulb wiring through the center of the large rubber gasket and then re-install the gasket on the back of the housing. So far, not much different than installing a regular H4 bulb, RIGHT, well, here's is where it changes. Now that you have the bulb installed and the wiring for the bulb hanging out in mid air, you have to install the cooling fan. This part can be a bit tricky to accomplish as the big rubber gasket sticks out above the bottom of the bulb. I found the easiest way to get this to work was to hold the bulb power wire and push it down against the gasket on one side of the bulb and center the fan on the threaded bolt sticking out on the base of the bulb and CAREFULLY screw the fan base on. The metal on the fan base is not exactly thick so be careful not to cross thread it when you screw it in place. This was probably the most annoying part of the install and it took more than a couple tries to get the threads started whilst holding the gasket and the wiring for the bulb out of the way.
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Eventually I came out victorious, as will you, and now you should have something resembling this finished product.
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Step Six
Now you have to figure out where to install the ballasts that provide the power to the LED bulbs and the cooling fans. The ballasts are not overly large but they do need to mounted securely, and let's face it, motorcycles are not known for there vast quantities of FLAT surface areas in behind the fairings. The length of the wiring for the bulbs is about 10" long in total from the ballast to the rear of the bulb so there is a reasonable amount of wire to find a location and I chose to mount the ballasts to the side of the headlight housing for sake of ease, location and basically because it was the largest FLAT spot I could come up with.
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I attached a couple of squares of coroplast to each side of the headlight housing with 3M rubberized moulding adhesive tape. This is the same kind of double sided tape that car manufacturers use to adhere mouldings and emblems to vehicles so it is quite strong and flexible. I used the coroplast to space the ballasts away from the housing a bit to make the ballast clear the edge to headlight housing. I also thought that if the ballasts were to get warm (or HOT) that it would provide an air gap on all sides of the ballast. As you may notice from the pictures I have installed the ballast at a slight angle compared to the coroplast. At first I installed the ballasts square to the rear face of the headlight housing and then installed the fairings only to discover that the ballast on the left side of the headlight interfered with the main wiring harness loom on the back of the gauge cluster. DAMN, that was a PIA, especially after I had done such a tidy job of measuring the coroplast squares, lining up the ballasts to make sure they looked almost like they belonged there, and installing the fairing. For some reason the left side of the fairing protested lining up properly when I went to install the upper cowl, and after a little searching with the flashlight I discovered why. So I peeled the ballasts back off the coroplast and re-installed them on a bit of an angle, so that everything had it's own personal HAPPY SPACE. It doesn't look as nice as the first time I installed the ballasts but at least everything clears and the wiring harness doesn't rub on the edge of the ballast.
Step Seven
Now that you have everything installed you are ready to re-install the headlight in the upper cowl. With the ballast on the side of the headlight and a bunch of excess wiring hanging out on the back of the headlight housing, I thought Uh-Oh, what to do with the bulb wiring and the cooling fan wiring as I did not want them to get caught up on anything either during or after the install. I discovered that the there was a space between the fairing and the post that the headlight attaches to so I ran the bulb and cooling fan wires behind the headlight housing mounting flange and that used up the excess wiring length and made everything look a bit more, well. tidy. The ballast power connectors that plug in to the factory wiring harness for the headlights do not have to be run in the same place as the bulb and cooling fan wiring and just hang as shown in the picture.
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Step Eight
Once everything is buttoned up on the back of the headlight housing you can re-install the upper cowl on the front of the bike. Be sure to check that none of the wiring is obstructed or pinched, and that none of the new parts interferes with anything else on your bike. The only thing on my bike that is not factory on the upper cowl is the LCD volt meter installed on my gauge bezel, but if you have any other parts installed on your bike you may need to check clearances here and alter the installation accordingly. I ran the factory wiring for the headlight connectors behind the black plastic shield that frames the inside area behind the front wheel. The connectors sit just behind the hole in the upper cowl for the factory turn signal openings and are easy to connect after everything is installed.
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Now that you have everything installed, you can test the LED headlights to make sure everything is working. Unlike me, if you have removed the battery from your bike for winter storage, don't forget to re-install the battery before you turn the key on to check if the new lights work. I can guarantee that if the battery is not installed, the lights, they WILL NOT WORK.
Ok, now that the battery has been re-installed, the lights do indeed come on, and MAN are they ever bright. The ratings for the bulbs are very similar to HID headlights as far as brightness. The Cree LED bulbs are rated for 1800 Lumens (very similar to the light output of car HID headlights in say, Mercedes Benz and Lexus automobiles) and the color temperature of the bulbs is 5000 K (compared to standard car HID's at 4300 K).
When the low beams of the Cree LED headlights are engaged the LED closest to the upper part of the housing illuminates and reflects off the upper part of the reflector only so there is very little glare created as most of the light is reflected down at the road. Here is a comparison of the stock lights versus the Cree LED lights with the low beams engaged. Below is a picture of the bike from the front with the Low Beam only engaged.
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Standard H4 Bulb - Low Beam Only
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Cree LED Bulb - Low Beam Only
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When the High Beams are switched on both LED's on the Cree Bulbs illuminate and the light shines off the top and bottom part of the reflector housing. The diodes on the Cree bulb are also spaced differently on the bulb itself so that the light emitted from the diodes hits a different spot on the reflector depending on whether the high or low beams are turned on. Below is a shot from the front of the bike with the High Beams engaged.
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Standard H4 Bulb - High Beams
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Cree LED Bulb - High Beams
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Here are the pictures of the bike sitting in the driveway with the new Cree LED Headlights. For comparison sake I have placed my wife's 96 VFR750 right beside my 2000 VFR800 so that you can get an idea as to the difference between a stock bulb and the new Cree LED's beam spread and brightness. The headlights on both bikes are sitting at approximately the same height and sitting with headlight perfectly side by side. The distance from the front of the bikes in my driveway to the white Jeep on the opposite side of the street is approximately 80-90 ft. The ground is also a bit wet which may make the beams on both headlights appear a bit different.
Here is a picture from the front of the bikes with what the stock headlights look like with the LOW beams engaged.
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Standard H4 Bulb Low Beam Pattern (96 VFR750)
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Cree LED Bulb Low Beam Pattern (2000 VFR800)
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Here is a picture from the front of the bikes with what the stock headlights look like with the HIGH beams engaged.
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Standard H4 Bulb High Beam Pattern (96 VFR750)
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Cree LED Bulb High Beam Pattern (2000 VFR800)
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In an effort to make things a bit easier for those who have come to find this thread just recently (considering there now appears to be 20 some odd pages of information and opinions) I thought I would recap a few of the LED headlight supplier links that have been posted so far so that the newcomers don't have to go searching through all the posts. There is a large range of costs and warranties so there are numerous options to choose from.
Each of the kits have their merit but in terms of design, I think there are only two real different styles given the companies listed here. All the listings here sell a kit that is very similar in style and components with the exception of the Lifetime LED's. All the other manufacturers have a bulb (with separate and removable cooling fan assembly) and power supply (ballast), whereas it would appear the Lifetime kit has the bulb, cooling fan and heatsink all in one package (though it would appear that the cooling fan assembly is not removable which might make the installing the bulb more difficult ) and a separate power supply (ballast).
1. eBay seller wyfb that I linked to in the original post. Cost $79.95 ( 2 Year Warranty )
http://www.ebay.com/itm/US-Universal-Car-Truck-H4-1800LM-50W-Cree-LED-HeadLight-Head-lamp-H-L-Beam-W-/141105877873?pt=Motors_Car_Truck_Parts_Accessories&hash=item20da90d371&vxp=mtr
2. VLEDS.com. Cost $119.99 (1 Year Warranty )
http://www.vleds.com/bulb/h4-cxa-2000lm.html
3. Electrical Connection.com. Cost $149.95 (1 Year Warranty )
http://www.electricalconnection.com/other-lighting/led-hl-h4.htm
4. eBay seller electradecenter (UK site for overseas buyers) Cost £47.56 (1 Year Warranty )
http://www.ebay.co.uk/itm/281225023832?var=580265646215&ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649
5. Lifetime LED's. Cost $149.00 ( Lifetime Warranty )
http://www.lifetimeledlights.com/H49003-LED-headlights-_p_59.html
6. Ebay Seller dmihawk. Cost $79.98 US (No warranty listed that I could find)