VFRDiscussion ARCHIVE / READ-ONLYREAD-ONLY

Bent Front Wheel

42 posts Started 24 Aug 2021 Last recovered post 15 Oct 2021 Wayback Machine snapshot 20 Oct 2021

#1

I got a great deal on my bike but...it had been wrecked. It was missing hardware and mirrors, and had cracked, broken, and missing plastics, etc. One of the things it had, and still has, is a bent front wheel. I've looked for someone to straighten it but the only one I could find said they didn't repair motorcycle wheels. I have also looked at buying a used wheel, but I'm worried about getting a wheel that's no better than the one I have. So, I'm reaching out to you folks for advice...

Fix or replace? Who to contact about fixing? Where/who to contact about buying a replacement? Anyone on here have one for sale?

2000 VFR800... Not the fastest, not the best handling, not the most comfortable, and yet, such an awesome combination of all three.

#2
Ziffer, 8/24/2021 at 4:15 PM

I got a great deal on my bike but...it had been wrecked. It was missing hardware and mirrors, and had cracked, broken, and missing plastics, etc. One of the things it had, and still has, is a bent front wheel. I've looked for someone to straighten it but the only one I could find said they didn't repair motorcycle wheels. I have also looked at buying a used wheel, but I'm worried about getting a wheel that's no better than the one I have. So, I'm reaching out to you folks for advice...

Fix or replace? Who to contact about fixing? Where/who to contact about buying a replacement? Anyone on here have one for sale?

2000 VFR800... Not the fastest, not the best handling, not the most comfortable, and yet, such an awesome combination of all three.

Front wheels from 1998 through 2009 (in the US) are the same, so one from any of those years will work.   I bought a second set of wheels off Ebay (one at a time) and the front wheel I got had blemished paint (like some sort of solvent had been spilled on it that ruined the paint) but was otherwise perfect and came with a set of ABS rotors.  I got if for $80, so deals can be had.  But you are correct - ebay ads will say the wheel is "straight", but when you get it it wobbles or has other problems - in some ways it's the luck of the draw.  I doubt most sellers actually put the wheel on a stand or mount it and watch it rotate to check for "straight".    Look for a seller with lots of sales, good rep and easy return policy - ask plenty of questions and for more photos if needed.  That's about all you can do. 

Also, since the wheel had an unknown history, I replaced the wheel bearings.  No telling if it had seen 5,000 miles or 50,000, so all things considered it seemed like a good idea to replace them. 

#3
1 hour ago, Cogswell

Front wheels from 1998 through 2009 (in the US) are the same, so one from any of those years will work.

Oh, thanks. I had been limiting myself to 5th gen wheels, cuz I didn't know. This might open things up a little.

#4

if the front end took a hit hard enough to bend the wheel, chances are that the steering head bearings are dented and need replacement.

#5
9 minutes ago, squirrelman

if the front end took a hit hard enough to bend the wheel, chances are that the steering head bearings are dented and need replacement.

I think they've been replaced. The guy I bought the bike from had replaced the forks. They were bent in the wreck.

#6
6 hours ago, Cogswell

Front wheels from 1998 through 2009 (in the US) are the same, so one from any of those years will work.   I bought a second set of wheels off Ebay (one at a time) and the front wheel I got had blemished paint (like some sort of solvent had been spilled on it that ruined the paint) but was otherwise perfect and came with a set of ABS rotors.  I got if for $80, so deals can be had.  But you are correct - ebay ads will say the wheel is "straight", but when you get it it wobbles or has other problems - in some ways it's the luck of the draw.  I doubt most sellers actually put the wheel on a stand or mount it and watch it rotate to check for "straight".    Look for a seller with lots of sales, good rep and easy return policy - ask plenty of questions and for more photos if needed.  That's about all you can do. 

Also, since the wheel had an unknown history, I replaced the wheel bearings.  No telling if it had seen 5,000 miles or 50,000, so all things considered it seemed like a good idea to replace them. 

So... Now I'm thinking I want to delink the brakes...and upgrade the suspension. So I'm wondering if I should just be going after a better fork and brake combo, and getting the wheel to match...?

#7
15 hours ago, Ziffer

So... Now I'm thinking I want to delink the brakes...and upgrade the suspension. So I'm wondering if I should just be going after a better fork and brake combo, and getting the wheel to match...?

The simplest way to do that is to buy some VTR1000F Superhawk forks; use your VFR uppers and the VTR lowers and innards, that adds adjustable rebound damping and allows use of the Honda 4-piston brakes off CBR600, CBR929/954, SP1/2. This way you keep your stock geometry, bars, wheel/axle/discs. You can use the stock fender with some simple brackets to adapt. 

However...using stock damping parts and springs is missing the point, these need to be upgraded to some decent stuff like Racetech or DMr.

#8
1 hour ago, Terry

The simplest way to do that is to buy some VTR1000F Superhawk forks; use your VFR uppers and the VTR lowers and innards, that adds adjustable rebound damping and allows use of the Honda 4-piston brakes off CBR600, CBR929/954, SP1/2. This way you keep your stock geometry, bars, wheel/axle/discs. You can use the stock fender with some simple brackets to adapt. 

However...using stock damping parts and springs is missing the point, these need to be upgraded to some decent stuff like Racetech or DMr.

Alright, this is the specific kind of answer I can understand. So I'd be using my stock wheel/axle/disc, so I still need a new stock vfr wheel (cuz mine is bent). Is this a brake upgrade? It looks like the VFR has 4-piston brakes. Personally, I don't like the stock fender, and was thinking of modifying it anyway -- not sporty enough for me.

So, I could do this mod, and later add the Racetech or DMr stuff...or just collect all the parts and do it all at once...right?

#9

5th and 6th gens have 3 piston sliding calipers, but only 2 of them are actuated by the brake lever (middle is actuated by the rear linked system).  With cbr600f4/929/954 calipers you get 4 pistons and they are rigidly mounted to the forks (not sliders).  If you do the VTR fork lowers you'll have to de-link because of the change in calipers.

#10
6 hours ago, Ziffer

Alright, this is the specific kind of answer I can understand. So I'd be using my stock wheel/axle/disc, so I still need a new stock vfr wheel (cuz mine is bent). Is this a brake upgrade? It looks like the VFR has 4-piston brakes. Personally, I don't like the stock fender, and was thinking of modifying it anyway -- not sporty enough for me.

So, I could do this mod, and later add the Racetech or DMr stuff...or just collect all the parts and do it all at once...right?

Once you have the infrastructure in place, the suspension upgrade parts can be added later, although to change the damper components (eg Gold Valves) requires a complete disassembly of the fork. There's no functional benefit using stock VTR damper parts in place of VFR parts, barring the damper adjustability. 

VFR brakes are sliding caliper design; the ones I mentioned are 4-piston opposed. My recommendation is the CBR954 calliper with early CBR600RR master, my pick for best feel/power.

#11

I did the SP2 calipers with a 19 radial for my VFR800.  Both my VFR800 and RC51 have the same calipers different master cylinders,  The RC51 has a convential 17mm master cylinder works very well.  The key is to use braided lines.  As for forks send them to Daugherty or buy some Andreani drop in cartridges or simply put the right springs in them with new oil and set the sag.  

#12
18 hours ago, comradeQuestion

5th and 6th gens have 3 piston sliding calipers, but only 2 of them are actuated by the brake lever (middle is actuated by the rear linked system).  With cbr600f4/929/954 calipers you get 4 pistons and they are rigidly mounted to the forks (not sliders).  If you do the VTR fork lowers you'll have to de-link because of the change in calipers.

I see, So, they are basically 2-piston sliders. I was okay with the linked brake system for awhile, but I'm done with them now. Would like to get rid of the complication, weight, and lack of control.

#13
18 hours ago, Terry

Once you have the infrastructure in place, the suspension upgrade parts can be added later, although to change the damper components (eg Gold Valves) requires a complete disassembly of the fork. There's no functional benefit using stock VTR damper parts in place of VFR parts, barring the damper adjustability. 

VFR brakes are sliding caliper design; the ones I mentioned are 4-piston opposed. My recommendation is the CBR954 calliper with early CBR600RR master, my pick for best feel/power.

Yeah, got it, might as well collect the parts and just do it all at once.

I like the VFR front brake feel, but wish it had a tad bit more power. So, when you talk about "feel/power" I'm thinking you mean plenty of power, but with enough lever throw to modulate the brakes...?

#14
18 minutes ago, Ziffer

Yeah, got it, might as well collect the parts and just do it all at once.

I like the VFR front brake feel, but wish it had a tad bit more power. So, when you talk about "feel/power" I'm thinking you mean plenty of power, but with enough lever throw to modulate the brakes...?

If you like the stock brake but want more power, the best path is to upgrade the pads to something with a higher friction coefficient. The EBC HH pads will provide a good level of all-round power even when cold or wet. 

Yes my comment was about brake feel; at one end, like squeezing a brick with little brake power, at the other a squishy brake that throws you over the bars. The difference is mainly hydraulic ratio between the master and the slave pistons. As the master gets smaller you get more squish, if it gets bigger you get less power. Personally I found the 954 calipers and CBR600RR master to be just right. 

#15
9 hours ago, VFR750F3

I did the SP2 calipers with a 19 radial for my VFR800.  Both my VFR800 and RC51 have the same calipers different master cylinders,  The RC51 has a convential 17mm master cylinder works very well.  The key is to use braided lines.  As for forks send them to Daugherty or buy some Andreani drop in cartridges or simply put the right springs in them with new oil and set the sag.  

Here's a quote from a post from an RC51 site:

I looked at the caliper and master cylinder specs in the service manual.
SP1 - Master Cylinder 19mm, Caliper pistons 34/32mm
SP2 - Master Cylinder 17mm, Caliper pistons 32/30mm

SP1 Brake Rotor Thickness 4.5mm
SP2 Brake Rotor Thickness 5.0mm

So... When you say "19 radial" are you talking about the master cylinder?

I'm 6'2" tall, and weigh around 185 pounds. The guy I bought the bike from was into racing (or at least spending time on the track). He looked to be about my weight. Maybe he set the suspension up for himself, because I haven't. I've heard people talk trash about the VFR800 suspension, but this is the best handling street bike I've ever had. That may not be saying much, cuz all my other bikes were substantially older, but I've had no complaints. I just want to upgrade it to see what it could be.

#16
1 hour ago, Terry

If you like the stock brake but want more power, the best path is to upgrade the pads to something with a higher friction coefficient. The EBC HH pads will provide a good level of all-round power even when cold or wet.

I've thought about doing that,  but have wondered about rotor wear.  Is there any anecdotal long term experience if it's the same / similar as with OEM pads?

#17
1 hour ago, Cogswell

I've thought about doing that,  but have wondered about rotor wear.  Is there any anecdotal long term experience if it's the same / similar as with OEM pads?

I've put EBC HH pads in all of my recent bikes. On my 800, I had them there from 76 to 105,000km, the rotors were still well in spec, and I can't say I noticed extra wear at all. Many more modern bikes come stock with HH rated pads (not necessarily from EBC). 

#18

Here's something I found on wemoto.com. Sounds like I'd prefer GG pads, but with bigger calipers/shoes. Of course, I'd have to try them to know:

Brake Pad Frictional Formulation

Brakes work on the crude principle of friction between two surfaces. To give a uniform measure of the frictional characteristics of a Brake Pad the SAE J866A test procedure is used to give a two character code e.g EE FF GG HH.

HH or GG

  • HH Pads These have the highest coefficient of Friction and are ideal for high-performance motorcycles and race track use. Some modern performance motorcycles specify HH as standard. HH Pads can sometimes prove grabby, scary in the wet and ineffective in every day use when they fail to reach a good operating temperature.
  • GG Pads This grade of Pad is a great all rounder and will perform well in most conditions. GG are softer than HH pads and bed in quicker on worn discs.
  • Mixing HH and GG Pads Many manufacturers specify HH for the front of performance Motorcycles with GG in the rear. This is because GG pads can give you more feel and control of the back brake. It is not considered safe to use HH in the rear with GG pads in the front.

Obviously Pads are only as good as the condition of the whole braking system. When first used, brake pads can sometimes give poor braking, as residual moisture from the manufacturing process works its way out and the pads bed in. It is best to bed in pads with gentle use and very heavy initial use can result in glazing, a condition where the resins in the pad crystalize with resulting poor performance and squeal.

#19

I have a lighter weight newly black powder coated CBR F4I front wheel and rotors that was on my bike last year, that are plug and play if needed.

#20
7 hours ago, gig

I have a lighter weight newly black powder coated CBR F4I front wheel and rotors that was on my bike last year, that are plug and play if needed.

What are the differences between the F4I and vfr800 front wheels? I have a friend who just picked up a wrecked vfr800 to use the engine for a go-cart. I'm going to see what's going to happen with that first. I don't know what shape the front wheel is in. It looked fine in the pictures. I might even end up buying the whole bike from him.

#21
4 hours ago, Ziffer

What are the differences between the F4I and vfr800 front wheels? I have a friend who just picked up a wrecked vfr800 to use the engine for a go-cart. I'm going to see what's going to happen with that first. I don't know what shape the front wheel is in. It looked fine in the pictures. I might even end up buying the whole bike from him.

I'm not exactly sure but I do know that F4i forks are compatible with the VFR800 wheel/axle so the disc diameter is common, as is the axle diameter, but I don't know about the disc spacing; that last bit is critical as it needs to broadly match the fork spacing. Easy enough to run a tape from disc to disc through the spokes to check. 

#22
8 hours ago, Ziffer

What are the differences between the F4I and vfr800 front wheels? I have a friend who just picked up a wrecked vfr800 to use the engine for a go-cart. I'm going to see what's going to happen with that first. I don't know what shape the front wheel is in. It looked fine in the pictures. I might even end up buying the whole bike from him.

The only way to truly know if a wheel is in spec is with a stand and dial micrometer checking both runout and being perfectly circular. A stand can be made using something like a Marc Parnes balancer or similar.

#23
20 hours ago, Terry

I'm not exactly sure but I do know that F4i forks are compatible with the VFR800 wheel/axle so the disc diameter is common, as is the axle diameter, but I don't know about the disc spacing; that last bit is critical as it needs to broadly match the fork spacing. Easy enough to run a tape from disc to disc through the spokes to check. 

yes, measurements are important. F4i brake-rotor spacing is closer than F4/F3 due to less offset on rotors themselves. At some point, they changed 62mm bolt-circle to 58mm. Ran into these minor variations when looking for spare wheels for rain tyres on my track CBR600RR. I ended up using RR wheels due to them being several kg lighter than F4/F4i wheels.

Here's where to take measurents. If OP can measure his VFR wheel, we can match them up to other models easily.

[image: C0865E33-E493-4A96-8800-59E7079B06B2.png]

[image: 552E5ED5-CBFC-4C1A-A15B-DDE5AB94B34C.png]

Also measure C-t-C distance between two rotor mounting bolts.

#24
18 hours ago, Cogswell

The only way to truly know if a wheel is in spec is with a stand and dial micrometer checking both runout and being perfectly circular. A stand can be made using something like a Marc Parnes balancer or similar.

I left the wheel in the forks and just pulled the brake calipers clear; the dial gauge can be mounted on the fork leg, i modified a g-clamp for this role.

#25
DannoXYZ, 8/29/2021 at 8:30 AM

yes, measurements are important. F4i brake-rotor spacing is closer than F4/F3 due to less offset on rotors themselves. At some point, they changed 62mm bolt-circle to 58mm. Ran into these minor variations when looking for spare wheels for rain tyres on my track CBR600RR. I ended up using RR wheels due to them being several kg lighter than F4/F4i wheels.

Here's where to take measurents. If OP can measure his VFR wheel, we can match them up to other models easily.

[image: C0865E33-E493-4A96-8800-59E7079B06B2.png]

[image: 552E5ED5-CBFC-4C1A-A15B-DDE5AB94B34C.png]

Also measure C-t-C distance between two rotor mounting bolts.

My wheel and tire are still on the bike, so can't take these measurements. I ride it regularly.

#26
gig, 8/28/2021 at 2:38 AM

I have a lighter weight newly black powder coated CBR F4I front wheel and rotors that was on my bike last year, that are plug and play if needed.

Is this still available? All my local options fell through.

#27

I'd like to comment on the wisdom of de-linking the machines' brakes. Motorcycle Consumer News used to publish used bike values a couple of times a year. At the end of those pages they published various "best" measurements, one of which was 60 - 0 braking distances. The VFR800fi had tied for 6th best at 108.something feet. Most motorcycle reviews consider 120 feet 60 - 0 a great result.

To achieve best performance braking one must use both front and rear brakes together. My local Honda mc shop mechanic pointed out that doing so regularly helped to evenly wear both ends so replacing pads front and rear at the same time becomes optimal.

Additionally, I learned at a local track's Advanced Rider Courses that linked brakes automatically produced trail braking; a good thing.

#28
Terry, 8/26/2021 at 2:20 PM

The simplest way to do that is to buy some VTR1000F Superhawk forks; use your VFR uppers and the VTR lowers and innards, that adds adjustable rebound damping and allows use of the Honda 4-piston brakes off CBR600, CBR929/954, SP1/2. This way you keep your stock geometry, bars, wheel/axle/discs. You can use the stock fender with some simple brackets to adapt. 

However...using stock damping parts and springs is missing the point, these need to be upgraded to some decent stuff like Racetech or DMr.

VFR750F3, 8/27/2021 at 7:30 AM

I did the SP2 calipers with a 19 radial for my VFR800.  Both my VFR800 and RC51 have the same calipers different master cylinders,  The RC51 has a convential 17mm master cylinder works very well.  The key is to use braided lines.  As for forks send them to Daugherty or buy some Andreani drop in cartridges or simply put the right springs in them with new oil and set the sag.  

Terry, 8/28/2021 at 2:28 PM

I'm not exactly sure but I do know that F4i forks are compatible with the VFR800 wheel/axle so the disc diameter is common, as is the axle diameter, but I don't know about the disc spacing; that last bit is critical as it needs to broadly match the fork spacing. Easy enough to run a tape from disc to disc through the spokes to check. 

DannoXYZ, 8/29/2021 at 8:30 AM

yes, measurements are important. F4i brake-rotor spacing is closer than F4/F3 due to less offset on rotors themselves. At some point, they changed 62mm bolt-circle to 58mm. Ran into these minor variations when looking for spare wheels for rain tyres on my track CBR600RR. I ended up using RR wheels due to them being several kg lighter than F4/F4i wheels.

Here's where to take measurents. If OP can measure his VFR wheel, we can match them up to other models easily.

[image: C0865E33-E493-4A96-8800-59E7079B06B2.png]

[image: 552E5ED5-CBFC-4C1A-A15B-DDE5AB94B34C.png]

Also measure C-t-C distance between two rotor mounting bolts.

So, I ran across this chart: https://organ-donor.org/motorcycle-data/fork-tube-diameter-list/#tube41

It shows the 4th gen VFR and the VTR 1000 to have 41 mm fork tubes. And it shows the 5th/6th gen VFR and CBR-F4 to have 43 mm tubes. But when I measured mine (5th gen), I got 41 mm. Is the chart wrong? Or do I have 4th gen forks on my 5th gen?

#29

5th gen has 41mm forks, chart left out 5th gen completely

Quote

41mm
  HONDA
    VFR-750F (90-97)

43mm
  HONDA
    VFR-750R (90)
    VFR-800/A “Interceptor/Interceptor ABS” (02-04)

#30
16 hours ago, DannoXYZ

5th gen has 41mm forks, chart left out 5th gen completely

Yeah, I see, I misread that. Thought it included the 5th gen.

#31

So, I've been doing some studying...and I came up with this idea. I want to know if anyone has done this, and how it worked.

I have a 5th gen. I'm thinking about using triple trees and tubes from a 6th gen, with lowers from a cbr600f4i. And guts from...both???

I have never worked on forks, and don't know what's involved, but I have a leaking seal, need new brakes, and the weather just turned nasty. Time for an upgrade!

Edit:

Based on my research...

The gen 5 vfr has 41mm x 628mm tubes

The gen 6 vfr has 43mm x 628mm tubes

The cbr600f4i has 43mm x 587mm tubes

The gen 5 vfr has 120 mm of travel

The gen 6 vfr has 100 mm of travel

The cbr600f4i has 119 mm of travel

The cbr600f4i also has rebound adjustment and takes 4-piston calipers (and I want to de-link)

Edit 2:

For those who haven't done this, but are familiar with fork rebuilding/changing/upgrading, does this sound like it will work? Should I start buying parts and go for it? Or did I miss something?

#32

You also need to consider the spacing between the forks/disks.  And which front fender you're going to use.

Ciao,

JZH

#33
2 hours ago, JZH

You also need to consider the spacing between the forks/disks.  And which front fender you're going to use.

Ciao,

JZH

According to what I've read, the 5th gen, 6th gen, and f4 (not f4i) wheels and rotors are interchangeable. I'll probably use an f4 fender, cuz it will bolt to the f4 lowers. I'm not a fan of the vfr fender.

#34

Okay, I guess I'll just have to go for it and find out for myself...

#35

Sounds like you're doing similar to Terry:

#36

I put together:

6G triples and bars

5G ignition/steering lock

CBR600F4i forks (uppers/lowers/innards)

CBR600F4i guard

5G wheel, discs and axle

CBR954 calipers

CBR600RR master

All fitted perfectly. I had to space the ignition down slightly with washers for the steering lock pin to mate with the frame socket.

#37
4 minutes ago, Tirso

Sounds like you're doing similar to Terry:

Ha! beat me to it Tirso.

#38
Tirso, 10/12/2021 at 5:56 PM

Sounds like you're doing similar to Terry:

Ah...that thread leads into a couple others. Plenty of reading to do. Thanks!

#39
Terry, 10/12/2021 at 6:00 PM

I put together:

6G triples and bars

5G ignition/steering lock

CBR600F4i forks (uppers/lowers/innards)

CBR600F4i guard

5G wheel, discs and axle

CBR954 calipers

CBR600RR master

All fitted perfectly. I had to space the ignition down slightly with washers for the steering lock pin to mate with the frame socket.

[image: IMG_4265.jpg]

This isn't *quite* what I'm trying to do... But this might be an option. If I'm understanding it right, the f4i tubes are only 5mm shorter than the 5th/6th gen tubes. That's pretty insignificant.

On edit:

I hadn't even considered the steering lock. I just figured I'd deal with stuff like this as it came up. Thanks for the heads up.

Edit 2:

So, based on my research, f4 forks have 587mm tubes. The VFR800 (5th and 6th) has 628mm tubes. This is much more than a 5mm difference. Is the fork length difference made up somewhere else?

#40

On October 10, 2019jkboyd said:

On my 5th gen I went with Jamie's recommendation and used 6th gen fork tubes with F4i lowers. I really like the setup. 

[image: IMG_0616 (3).JPG]

This is more what I'm trying to do. Now if only I knew who Jamie is...?

Edit: figured it out. Jamie is from DMr.

#41
16 minutes ago, Ziffer

On October 10, 2019jkboyd said:

On my 5th gen I went with Jamie's recommendation and used 6th gen fork tubes with F4i lowers. I really like the setup. 

[image: IMG_0616 (3).JPG]

This is more what I'm trying to do. Now if only I knew who Jamie is...?

Jaime: https://daughertymotorsports.com/ 

Many VFRD readers (including me) have used him to set up our suspensions.

#42
Tirso, 10/13/2021 at 8:13 PM

Jaime: https://daughertymotorsports.com/ 

Many VFRD readers (including me) have used him to set up our suspensions.

+1 on Jaime suspension upgrades. Transformed my ride into nearly-telepathic control.

End of thread · 42 posts recovered Wayback Machine snapshot 20 Oct 2021