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My VFR Fork Lights

17 posts Started 6 Nov 2010 Last recovered post 16 Jan 2011 Wayback Machine snapshot 30 Jan 2011

#1
Hello everyone, new guy here.

This week I decided to add some additional lights to the front end. The idea behind this was:
1-I do a lot of night riding.
2-More visibility.
3-I wanted lights that turn with the steering.

I bought a set of fog lights for $40.00, a relay, a toggle switch and a rubber boot. I fabricated the brackets out of 22 gauge sheet metal. Total cost about $56.00.

Here's the result.

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I just finished the job and everything works fine. Haven't test ridden the bike yet to adjust the aim.
#2
Looks pretty clean. Any chance of some night shots with them?
#3
Nice job mate - should make you a bit more visible to cagers too!

Welcome to VFRD :fing02:
#4
Welcome..... Looks like a nice installation......
#5
Nice! welcome on the board. Where and how did you mount them?
#6
Welcome, nice set up. What brand of lights were these? I've seriously been considering doing this myself since I started a 20 mile commute a few months ago and with winter and the time change here I'll be commuting in the dark both ways.
#7
I like them, but aren't you concerned about the projection bobbing with the action of the fork tubes they are mounted on?

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#8
Welcome aboard! Some real nice riding in your area!
#9
Great mod! I did the same on my CBR600RR some years ago. Took a while to find a reasonably bright non-hid projector. Very useful lighting in corners! Welcome!
#10

YoshiHNS, on 06 November 2010 - 06:18 PM, said:

Looks pretty clean. Any chance of some night shots with them?


I haven't gone out at night yet, but they sure lit up garage pretty well. I'll post additional night pics soon.

oyama, on 06 November 2010 - 07:19 PM, said:

Nice! welcome on the board. Where and how did you mount them?


It's a fairly simple "L" bracket cut and fabricated from 22 gauge sheet metal. The vertical section is at a 120 degree angle to fit with the angle of the fork. It's attached using the lower fender screw, in between the fork and the fender.

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vfrcapn, on 06 November 2010 - 08:15 PM, said:

Welcome, nice set up. What brand of lights were these? I've seriously been considering doing this myself since I started a 20 mile commute a few months ago and with winter and the time change here I'll be commuting in the dark both ways.


Blazer Ultra White #UW3675 purchased from AutoZone

bayarearider, on 06 November 2010 - 08:21 PM, said:

I like them, but aren't you concerned about the projection bobbing with the action of the fork tubes they are mounted on?


I really don't expect that to be an issue as I believe the Motolights use the brake caliper to mount their lights. Essentially, I don't expect too much if any bobbing. Of course the true test will be my first night ride. I'll be sure to follow up with those results soon.
#11
Nice job, but I wouldn't expect that bracket to remain in position very long. You would be better served by making new brackets, with the vertical flanges spanning both fender screws. Also, the fender screws are shoulder type screws, did you drill the holes in your brackets to the thread size, or the shoulder size? Drilling to the shoulder size will allow the bolt to bottom out on the fork(as oem intended) and due to the thickness of the sheetmetal, this will allow the plastic of the fender to apply pressure to the bracket and make it more stable.
#12

SEBSPEED, on 07 November 2010 - 09:14 AM, said:

Nice job, but I wouldn't expect that bracket to remain in position very long. You would be better served by making new brackets, with the vertical flanges spanning both fender screws. Also, the fender screws are shoulder type screws, did you drill the holes in your brackets to the thread size, or the shoulder size? Drilling to the shoulder size will allow the bolt to bottom out on the fork(as oem intended) and due to the thickness of the sheetmetal, this will allow the plastic of the fender to apply pressure to the bracket and make it more stable.

My original design did span both fender bolts. After mounting the first bracket I made I found it excessive. There is a lip inside the fender that the sheet metal butts up against which should keep it from turning. Yes, the plastic fender is applying pressure directly to the bracket.

Thanks for your insight.
#13
Nice looking set up at a great price. :fing02:
Looking forward to the night shots and your feedback ....
#14
Sorry to rain on your parade, but having mounted many sets of lights on motorcycles before, I'm just wondering which will break first: the sheet metal brackets or the lamp brackets? Maybe we can start a pool...

I had some "PHID" lamps on my FP at one time (mounted on mirror brackets on the fairing, not unsprung on the fork bottoms), and one of the lamp brackets (not my stainless steel mirror mounts, of course!) snapped on their very first European tour. :ohmy: Good thing I didn't use the 910s, I suppose...

Ciao,
#15

Quote

Yes, the plastic fender is applying pressure directly to the bracket.

You may also crack the fender by the mounting bolt holes. No need to ask how I know. :dry:

I like the idea of more light anyway. Welcome aboard. :beer:
#16
Well, I like the placement and the light output. But the 22 gauge steel I used is not strong enough to support the lights. So I'm back to the drawing board, in a sense, to find the right gauge of steel or aluminum to properly support the lights. Somewhere between 11 and 16 gauge I imagine.
#17
Another word of caution: I have the same lights and they didn't last long up there. I think the shock every time I hit a bump got to the filaments. Mine were solid metal to metal mounts, no rubber to cushion them. They are some great lamps for the price though!
End of thread · 17 posts recovered Wayback Machine snapshot 30 Jan 2011