VFRDiscussion ARCHIVE / READ-ONLYREAD-ONLY

DIY Fuel Pressure Regulator Mod

61 posts Started 29 Oct 2005 Last recovered post 3 Aug 2014 Wayback Machine snapshot 18 Jan 2021

#1
(IMG:http://www.vfrdiscussion.com/forum/uploads/1130470973/gallery_5128_669_122438.jpg)
Yesterday, Zyvek asked why it wouldn't be a good idea to modify a stock VFR fuel pressure regulator yourself: http://www.vfrdiscussion.com/forum/index.p...ic=16229&hl=diy

So today I had the bike apart for its 16,000 mile service. I flushed the cooling system, brakes and clutch, changed the oil and filter (MB1 15W-40 gold cap), got rid of the PAIR system
(as per: http://www.vfrdiscussion.com/forum/index.p...hl=pair+system),

checked valve clearances (all perfect at 16,068 miles), checked synch on the starter valves (similar in principle to this VTEC thread:

http://www.vfrdiscussion.com/forum/index.php?showtopic=7935),

and cleaned and oiled the K&N.

So I figured, "What the hell, I'm in this far, why not try to modify my own fuel pressure regulator (FPR)? I can always get a new one for $39 if I screw up."

So I removed the velocity stacks and airbox pan (lots of hoses and coil wires - take pictures or have a shop manual handy unless you have a photographic memory), clamped the fuel return hose (on bottom of FPR - big fuel spill if you don't clamp it!) and used it to drain the tank into a gas can; removed tank and side fairings (I had other work to do, so it all had to go), pulled off the vacuum hose to the FPR, and cracked it loose from the fuel rail.


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Intake Plumbing and FPR


Here's where I ran into a headache, and I can't advise you to do what I did (I've since had a better idea. See below). The fuel return nipple on the FPR spins around and hits the choke adjuster-screw stop plate, so instead of removing the fuel rail I just grabbed a socket and very gently bent the nipple until the FPR came free. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/goofy.gif)


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Bending the Fuel Return Nipple


Once I had it out, I took it to the vise and gave it a gentle tap. I was surprised how little force was required. One tap pushed the FPR spring seat inward about 2mm, so I called it good at that.


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Highly Scientific Modification


Installing the FPR required that I re-straighten the fuel return nipple, and you better believe I was scared I'd crack or break it, but this cheesy metal bends nicely so mine was okay.

The better idea? Leaving the tank attached, remove the airbox and plug open vacuum lines. Without removing the FPR, grab a paint stir stick, hold a ball bearing (approx 3/8"-1/2". From a hobby shop??) on an extension magnet and position it between the frame and the spring seat recess on the FPR. Using the stir stick to protect the frame, insert a pry bar between the ball bearing and stir stick and gently pry the seat inward about 2 mm.

Better idea yet? Start the engine with a fuel pressure gauge attached, get a baseline reading, then pry the spring seat in and watch the fuel pressure until you have it just right. Wish I'd thought of it before I did what I did (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/dry.gif) .

I went ahead and buttoned everything up and put a "T" in my fuel feed line permanently for easy fuel pressure readings later. I now have 40.5 psi fuel pressure (up from 36 psi stock. Shoot for about a 3.6-5 psi increase with this mod, or approx 10% over stock pressure), and the bike starts and runs beautifully.

Tomorrow I'll put the fairings back on, burp the cooling system again, check fluids and go for a ride. I have the aforementioned K&N air filter and a Satantune, so I've likely been running lean with only my ecm running the fuel delivery show. With this mod I expect to see a slight (hopefully noticeable!) increase in power (especially just off idle) without significant loss of fuel economy. I'll post results.

Need sleeeeeeeep now (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/blink.gif)

#2
Wow, sounds pretty good, maybe the ultimate free mod! (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/fing02.gif) Good suggestion about putting a fuel pressure gage on for before/after readings. How did you determine that you wanted another 10% fuel pressure?

Removal of the FPR itself is easier on the '02+ bikes. The nut holding it onto the rail spins independently of the rest of the FPR. The hardest part for me was getting the fuel return hose off (stiff spring-clamp). If your tank is in place (with fuel in it), do either crimp the return hose, or have something handy to plug it as soon as you disconnect it from the FPR.

I'm still wondering if adding a tee and needle valve to bleed pressure off the vacuum line to the FPR would work to make it adjustable (less vacuum = higher FP). That, and a FP gage, would allow you to dial it in on the fly, even make quick adjustments for track performance vs. slab economy. My only concern is that you're adding a small vacuum leak, maybe there's a better device to use.
#3
fallzboater, Oct 29 2005, 08:27 AMMy only concern is that you're adding a small vacuum leak, maybe there's a better device to use.

Your idea is actually great, David,. I'm sure a small valve can be found that would regulate vaccum in the FPR circuit without opening the line at all to outside air - no vacuum leak. With the fuel pressure gauge in place you'd see results on the fly.

As for the 10% I was shooting for, I simply aimed for the result the Porsche FPR-modification site suggested. More increase in pressure might be effective with a bigger spring (which might be what Turbo City does - who knows?), but I'll try this first. Baby steps... (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/fing02.gif)

If this works, do you think Tom from Turbo City will start sending hate mail??

Lon

PS: We keep haunting the same threads. I think we're gonna have to meet up for a ride and BS about this stuff over a beer. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/beer.gif)
#4
magellan, Oct 29 2005, 02:41 AMYesterday, Zyvek asked why it wouldn't be a good idea to modify a stock VFR fuel pressure regulator yourself: http://www.vfrdiscussion.com/forum/index.p...ic=16229&hl=diy


(IMG:http://www.vfrdiscussion.com/forum/uploads/1130470973/gallery_5128_669_122438.jpg) border='0' alt='user posted image' />
Highly Scientific Modification


Need sleeeeeeeep now (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/blink.gif)


Totally Awesome. I think I might be feeling like the mad scientist that everyone doubted! On the other hand if anything goes wrong, I will gladly purchase you a new FPR!
#5
I finally took it for a shakedown run today. I wish I'd made a dyno run before the mods - the difference is significant enough that I'd like to see hard numbers.

I only got an additional 4.5 psi out of the mod and am not inclined to think more would be better. Does anyone know what the 6th gen Turbo City FPRs are bumped up to?

Just off idle, if I dump the clutch in first there is significantly more torque - there's simply more fuel available. At 10mph in 2nd, the bike just swallows big gulps of air through the intake and pulls away; previously it would stall. Throughout the rev range the bike pulls harder with no flat spots or surging. Freeway on-ramp acceleration was smile-inducing (seat of the pants says I've dropped a few tenths to 90mph).

That being said, top-gear roll-on is where this modification makes the most obvious (to me) improvement. It feels about like 5th did at the same speed before. For me, this alone makes the mod worth doing.

For 5th gens with aftermarket air filters and exhaust, this may just be the thing to do next. Especially with a PCII for fine tuning, there should always be enough fuel, allowing for shorter pulse-width at the injectors. Definitely a plus, especially at higher revs.

No complaints here, except that now I want a PCII to play with. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/rolleyes.gif)
#6
I'm thinking if my spare RC51 brake rotor sells on EBAY, I'm going to buy the TurboCity FPR! I could probably use a little more fuel with my modded airbox and pipe, though the bike doesn't seem to run poorly at all ATM.
#7
veefer800canuck, Oct 30 2005, 02:32 PMI'm thinking if my spare RC51 brake rotor sells on EBAY, I'm going to buy the TurboCity FPR! I could probably use a little more fuel with my modded airbox and pipe, though the bike doesn't seem to run poorly at all ATM.

It's worth a try. I thought mine ran flawlessly before. It just runs, uh... more flawlessly now. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/biggrin.gif)
#8
I have been testing turbo city toms regulators for about 6 weeks now. Different pressures on different ones. What you guys are talking about doing is probably very close to what he does but I don't believe he just whacks them to preload the spring, thus increasing the fuel pressure. I have to believe he is being a bit more careful about what he is doing carefully measuring and calibrating each one to his proper specifications.
His modifications do what he says they do and the original modified regulator I have from him is probably the best for street use, with way better slow speed control and also a slight boost in overall performance. But, the on that I have from him to test which is a higher pressure even than his original mod is an awesom improvement in accelleration and I guess you would say torque, with the only drawback being sacrificing low speed driveability somewhat. (it's harder to control in low speed maneuvers with the second, higher pressure regulator)
I wonder if we can get turbo city Tom to make a regulator that adjusts between the 2 ranges for (like you guys have considered) an "on the fly" adjustable regulator. I would definitely be in on purchasing one of those.
By the way I don't feel that turbocity Tom is the kind of guy to start sending 'hate mail' He probably is glad that you guys have started to be a little more scientific with your approach to this mod by actually checking the pressures you are creating with your hammer and punches so you can actually repeat what you have done with some success, even though I feel we should honor his research and success in curing the problems with our bikes by supporting his company and his ability to further improve on our fuel injection systems. He's not trying to rip anyone off, he is merely hoping to not be doing something good for someone without being compensated. I feel he is asking a fair price for his research.
#9
Do you have to use a ball-bearing to push the seat in? (I ask because I've no idea what it looks like). Like, would a socket of the appropriate diameter do?
#10
enzed_viffer, Oct 30 2005, 02:56 PMDo you have to use a ball-bearing to push the seat in? (I ask because I've no idea what it looks like). Like, would a socket of the appropriate diameter do?

There's not enough clearance between the frame and the butt end (spring seat) of the FPR for a socket; thus the ball bearing idea...

As for your thoughts and concerns, seadooloo, let me just say that I often write things satirically to get a laugh. Sorry if that doesn't translate well in forum posts. I too think Turbo City Tom is doing a hell of a job and deserves every dime he charges for his FPRs. Guys like him prove that ingenuity is not confined to manufacturer engineering staffs, and I was definitely kidding about the hate mail. Hilarious, wasn't it? (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/goofy.gif)

As far as doing a proper job of calibration... heeeyyyyy, just what are you saying about my hammer?? It's a finely tuned instrument, my friend (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/wink.gif) Besides, I really just wanted to see what could be done on a 5th gen. If I'd screwed it up there would already be a new FPR on its way in the mail - probably from Turbo City! As it stands, I'm glad I did it even though I feel the method can be improved on.
#11
magellan, Oct 31 2005, 02:15 PMThere's not enough clearance between the frame and the butt end (spring seat) of the FPR for a socket; thus the ball bearing idea...

Yeah, I figured that was the case.
In the picture of you wielding the finely tuned hammer, are you whacking - sorry - carefully and expertly adjusting the seat with a socket as a drift? If one uses a ball-bearing instead, is this likely to be problematic? I've no idea what the spring seat looks like - would adjusting it with a finely tuned prybar and a non-metric ballbearing cause any buckling of the seat? Does it matter?

Which prybar should I use? I have four, and I'm not sure which (if any of them) is metric...
#12
enzed_viffer, Oct 30 2005, 07:54 PMWhich prybar should I use? I have four, and I'm not sure which (if any of them) is metric...

Oh, well you'll definitely have to go get a whole new set then... (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/goofy.gif)

As far as the spring seat goes, you'll find that it has a small cup in the center (imagine this from the inside of the FPR - it's like a Lego bump that the spring sits around and atop so it doesn't move around), into which you can center the ball bearing. With the pry bar pushing on the bearing opposite the cup, you'll apply even pressure to the edge of the cup as you push it inward. It's easier than it sounds once you see what the FPR looks like; I imagine finding a big ball bearing will be the hardest part of the job!

PS: Yeah, I was just using the socket as a drift. The bearing will center even better.

#13
magellan, Oct 31 2005, 04:05 PMOh, well you'll definitely have to go get a whole new set then... (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/goofy.gif)

Goodie! I love buying tools and like that there. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/fing02.gif)

Mr.HelpfulAs far as the spring seat goes, you'll find that it has a small cup in the center (imagine this from the inside of the FPR - it's like a Lego bump that the spring sits around and atop so it doesn't move around), into which you can center the ball bearing. With the pry bar pushing on the bearing opposite the cup, you'll apply even pressure to the edge of the cup as you push it inward. It's easier than it sounds once you see what the FPR looks like; I imagine finding a big ball bearing will be the hardest part of the job!

PS: Yeah, I was just using the socket as a drift. The bearing will center even better.

Thanx for that - I had an idea that it was as you described, but it may have been flat, for all I knew, in which case the ball-bearing could've distorted the seat.

Last question: Does this constitute "fiddling"? The reason I ask is that the co-pilot/co-owner/accountant has expressly forbidden fiddling on our bike.
I'm already in trouble for fitting an EvoStar Shift Kit, and while she was away in Murka I fitted (on loan only) a PCII a friend with a '98 lent to me. I've got a few hours to come up with a convincing explanation for that. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/unsure.gif)

#14
Good stuff Magellan, would like to see longer term effects to driveability and mpg.
(IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/beer.gif)
#15
enzed_viffer, Nov 1 2005, 04:59 PMLast question: Does this constitute "fiddling"?


No. Only tinkering that costs money can be considered illegal "fiddling". Of course, that doesn't include the cost of those metric pry bars you'll prolly need.

baileyrock, Nov 1 2005, 06:51 PMGood stuff Magellan, would like to see longer term effects to driveability and mpg.
(IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/beer.gif)


Yeah, I love this sort of thing. I'm thinking it might help the flatness/notchiness at low-to-mid revs on 5th Gens. Removing the O2s helps, as does the PCII, but a little fuel pressure gives some tune-ability that otherwise might not be there. Clever mod, magellan!!
#16
baileyrock, Nov 2 2005, 10:51 AMGood stuff Magellan, would like to see longer term effects to driveability and mpg.
(IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/beer.gif)

mpg? MPG?!?
Good grief, Man! If I'd wanted an economical bike, I'd've (can I do that?) bought a scooter.
Besides, after the VTR1000 GGM (Gas Guzzling Monster), anything's economical. It did worse fuel mileage than any of our cars.

No, we want MORE POWER! and BETTER ACCELERATION! and especially MORE THRILLS!

#17
enzed_viffer, Nov 1 2005, 04:55 PMmpg? MPG?!?
Good grief, Man! If I'd wanted an economical bike, I'd've (can I do that?) bought a scooter.


Scooters are like fat chicks: they may be fun to ride, but you don't want your buddies to catch you on one.
#18
Thanks guys... I'd love to say I've been racking up miles so I can give more of a long-term report, but I'm in Hawaii for 9 days. Pity me... 9 days of surfing, luaus, and hula girls and all I can think about is where to rent a bike to tour the island! (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/tongue.gif)

I have to say though, the ride I took last Sunday was confidence-inspiring. I can't imagine any long-term concerns that would not also have to be shared by Turbo City (I'm guessing the higher-pressure FPR they're testing runs substantially above the 40.5psi I'm getting).

Enzed, the shift kit was a "maintenance necessity, the PCII is a "factory recall recommendation" to correct "dangerous" fuel-delivery issues, and modding the FPR is... mmmm, "an accident that happened when my crappy metric prybar slipped". It's all about terminology... (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/rolleyes.gif)

Trace, I don't mean to make too much of the benefits here (it's not like it adds heaps of HP), but I do think it does a really good job (to quote you), 'helping the flatness/notchiness at low-to-mid revs on 5th Gens... A little fuel pressure gives some tune-ability that otherwise might not be there.'

And I certainly don't see why it won't work equally well on 6th gens but I'm very interested in knowing what the TCFPRs are putting out in streetable trim before I suggest that DIYers shoot for a specific pressure. Fallzboater (or anyone else with a Turbo City FPR on a 6th gen), have you checked fuel pressure yet? Please let us know what you have.

Thanks all.
#19
enzed_viffer, Nov 1 2005, 05:55 PMmpg? MPG?!?
Good grief, Man! If I'd wanted an economical bike, I'd've (can I do that?) bought a scooter.
Besides, after the VTR1000 GGM (Gas Guzzling Monster), anything's economical. It did worse fuel mileage than any of our cars.

No, we want MORE POWER! and BETTER ACCELERATION! and especially MORE THRILLS!



I don't know why I added mpg, I've never carred about it ever ! It's always been FPG (Fun Per Gal) and I don't really care how much it cost ! (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/goofy.gif)
#20
magellan, Nov 1 2005, 07:13 PM[snip]
And I certainly don't see why it won't work equally well on 6th gens but I'm very interested in knowing what the TCFPRs are putting out in streetable trim before I suggest that DIYers shoot for a specific pressure. Fallzboater (or anyone else with a Turbo City FPR on a 6th gen), have you checked fuel pressure yet? Please let us know what you have.


I don't have access to a fuel pressure gage, but I'd be interested to know what the stock and TCFPR pressures are. I'll have to ask around and see if I can find a loaner.

I'm also wondering about the differences in preloading the spring (like the DIY mod, TC mod is unknown) vs. replacing with a stiffer spring. The vacuum line on the spring side of the diaphram means that at high vacuum (throttles closed) fuel pressure is reduced, and at low vacuum (WOT), the spring gives maximum fuel pressure. There could be a significantly different relationship between throttle position and fuel pressure depending on whether a light spring is used with more preload, or a heavy spring with less preload. Any theories?

Anyway, it's obvious that increased fuel pressure fools Honda's lean tuning and allows better driveability. In order to really determine the optimum fuel pressure for your bike, you'd have to do the whole dyno/wide-band O2 sensor thing, and at that point you should probably be looking at a PCIII. Another question is that if you are going to do a PCIII (tweaking pulse widths), is increased fuel pressure helpful? The maps probably wouldn't have to be tweaked as much, but if the stock FP is high enough, does it matter?

Honestly, having the TCFPR in now, the bike runs so well that I'm not inclined to do a lot more experimentation, except for curiosity's sake. Maybe if/when I end up doing some pipe and intake mods. Then again, the bike is pretty stealthy right now so I'd be wise to leave it as is. (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/biggrin.gif)
#21
Cool stuff! It seems to me that buying a PC III and richening up across the board by 10% or so would produce much the same net effect. It would of course cost more (free is hard to beat) but be much faster and easier and adjustable.

Even with pulse width considerations, I can't see needing a modded fuel pump if you are willing to spring for a PC III.
#22
Chumly, Nov 2 2005, 01:26 AMCool stuff! It seems to me that buying a PC III and richening up across the board by 10% or so would produce much the same net effect.  It would of course cost more (free is hard to beat) but be much faster and easier and adjustable.

Even with pulse width considerations, I can't see needing a modded fuel pump if you are willing to spring for a PC III.

Can we get some feedback here from guys with a PCIII installed who've done work with a dyno? Would you prefer to mess with injector pulse-width less because more pressure is available across the board? Would increased fuel pressure make an idealized PCIII map less of a departure from stock mapping? Knowing this would indicate whether a PCIII is a wise use of money after installation of a modified FPR.

Obviously the PCIII would be great to have no matter what, but some of us just want bikes that run great with the least amount of fiddling possible (not me though! (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/biggrin.gif) )
#23
I bought a modified fuel pressure regulator from Turbo City a few weeks ago, and Tom mentioned mine was set at 48 psi given my mods (Staintunes and K&N). My "seat of the pants" impression is that the fuel regulator mod cured about 98% of my problems...mostly low speed and light throttle ridability issues...but it's still not perfectly smooth throughout the entire throttle and rpm range/spectrum. I can tell you this though, this simple R&R of the regulator made more of a difference than anything else I have tried, as well as all the different PCIII maps I tried and tweaked--so I highly suggest calling Tom and talking to him about a custom regulator for your bike. Also, for right now, after doing the starter valve sync (this also helped quite a bit), I'm running the modified regulator, 02 Eliminators, PCIII, and I am still trying out a few different maps to smooth out the remaining spots. I don't have access to a dyno or other such equipment, but my general impression is that I might be getting real close to achieving "fuel management nirvana"...
#24
NVR2L8, thanks! This is exactly what we need and answers quite a few questions. For example, Turbo City must be making some internal modification to achieve fuel pressures as high as 48psi; we can rule out a simple spring preload adjustment, which is a very modest alteration in comparison. The fact that you've worked so hard with the PCIII yet had your greatest success by upping fuel pressure is also enlightening, and I wonder whether it might not be a good idea at this point to see what happens with the O2 sensors reconnected. I'd also like to know what difference it would make to synch the SV's with some offset between cylinders (ala the following...).

To quote tok tokkie on the VTEC starter valve thread, "The Brits - on their website - have made a truely HUGE issue about how the starter valves should NOT be syched all the same. They believe there was a miss-print in the vtec service manual which omitted the 20mm difference there should be between the 4 starters. The 5th gen has the 20mm difference & those specs were left out in the vtec service manual - the Brits show the two pages in the respective service manuals & it does look as if the text has been left out of the vtec manual compared to the 5th gen. They believe that svynchronising them all together gives the snatch throttle at small openings & that bringing in the starters in sequence makes the throttle much smoother. Basically you start with a V-twin then 10mm later have a V-three & then another 10mm later a v-four."
#25
I've been emailing Turbo City, not sure who is writing back since there is no signature but I was told by them that their FPR is 44 low pressure and 48 high pressure. They are only going to be making the 44 low pressure as it seems to cure most issues. So they say. Personally I have not been real impressed with their respones to my questions.
#26
When I picked up my modified regulator...I only live about 20 minutes from Turbo City...out of curiosity I asked Tom how he modified the part. His response was a smile, but he did comment about a proprietary tool he had designed for the modification. I'm sure it's not all that complicated to mod it for more pressure though, but I leave that sort of thing to the experts. Plus Tom is a stand-up guy and took time to explain some of the in and outs of modern fuel injection systems. In fact, I'm thinking of taking my stock regulator to him to also have it modified, so I will have a spare in the event the current one ever fails.

Anyway... Yes, although I have no hard data to back up my claims, I will go on the record and say that just changing out the fuel regulator made a huge improvement in the lower rpm and throttle range. In fact, I would suggest the regulator mod before spending $300-plus on a PCIII and 02 Eliminators.

I've read about syncing the starter valves with the 20mm difference on the Brit web site, but somewhere I also recently read that the VTEC manual misprint claim is not true and the valves should in fact be set equal to #4. Still, I suppose it wouldn't hurt to give it a try and see if it makes a difference.

As far as running with the 02 sensors connected, I can also give that a try. Someone clarify though, as I'm under the impression that if the sensors are connected, that the PCIII must be disconnected? So it's not possible to connect the sensors AND run the PCIII?
#27
NVR2L8, Nov 2 2005, 02:58 PMI can tell you this though, this simple R&R of the regulator made more of a difference than anything else I have tried, as well as all the different PCIII maps I tried and tweaked--
Did you try a zero map with an across the board increase of whatever amount you figure would be the net equivalent fuel increase of Tom?s regulator? Dollars to donuts you have not (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/beer.gif)
#28
NVR2L8, Nov 2 2005, 05:27 PMI've read about syncing the starter valves with the 20mm difference on the Brit web site, but somewhere I also recently read that the VTEC manual misprint claim is not true and the valves should in fact be set equal to #4.  Still, I suppose it wouldn't hurt to give it a try and see if it makes a difference.
The 20mm difference turned out to be not the case, this is confirmed by Wiz et al, if you read the whole thread.
#29
NVR2L8, Nov 2 2005, 05:27 PMAs far as running with the 02 sensors connected, I can also give that a try.? Someone clarify though, as I'm under the impression that if the sensors are connected, that the PCIII must be disconnected?? So it's not possible to connect the sensors AND run the PCIII?
You will not hurt anything by having both connected, but it rather defeats the purpose of the PCIII, at least in steady state mode, this may or may not be an issue for you, depending on whether or not you have any steady state engine tractability issues.
#30
Chumly, Nov 2 2005, 09:58 AMDid you try a zero map with an across the board increase of whatever amount you figure would be the net equivalent fuel increase of Tom?s regulator?  Dollars to donuts you have not (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/beer.gif)



Yes, after installing the modified regulator and sync'ing the starter valves, my first riding test was with the PCIII disconnected and the 02 sensors installed. My impression in this configuration was that the regulator cured most of the ridability/tractability issues, but unfortunately there were still a few slow speed problems. And when I say "a few slow speed problems", I mean a slight amount of the on/off symptom was still there, but for the most part it had been almost eliminated. Also, the transition to VTEC was a heck of a lot smoother after installing the new regulator.

Anyway, I was going to have Tom up the fuel pressure a few more psi and see if that helped with the remaining 5-10%, but instead of going that route I reconnected the PCIII, disconnected the 02 sensors, and loaded up a map that was slightly richer than the one I had previously used. So far in this configuration I've been able to take a few rough edges off and smooth out most of the remaining issues, but without the right equipment all I can go on is my gut feeling when it comes to tweaking the maps. Right now I believe my low speed areas might be running too rich. Just wish I had unlimited access to a dyno and exhaust gas analyzer.

I suppose my next step would be to have Tom modify my stock regulator and run it at 50 psi...again without the PCIII and 02 sensors connected...but that will probably be some time down the road. Sounds like a winter project... (IMG:http://www.vfrdiscussion.com/forum/style_emoticons/default/tongue.gif)
#31
enzed_vifferAnyway, my red herring / blue cod about the Superstorm's lunchbox missed the obvious point, that you made mention of: it's carbed, and tidy, well-organised airflow is more important to it functioning well than our injected beasties.

<{POST_SNAPBACK}>

I'm with you on all that, although I might have missed the detailed point about that particular bike vs. ours. Wot I DO know a little about is the huge amounts of freakish science and hodgpodge experimental tweaks that are made on race cars, particulary those with a big fat carb sitting right underneath a monster hoodscoop, in a variety of attempts to right a wrong or improve a marginal right. Before 1970, hood scoops were taken directly off the hood surface, naturally, right? Just like always. Then one day, the big meanie Chrysler unleashed their factory designed and built Pro Stock Barracuda (known as the Mopar Missle) on the racing world. Sitting on the hood was this obscenly tall hood scoop, with a snorkel on that hood scoop, such that the inlet poked its nose into non-boundary layer, non-turbulent air. Inside were slats and eggcrates and other flighty stuff, all to properly jam air down the eight huge carbs throats....without upsetting the bleeds and vents and other bits that make the carb meter properly. Never been done before. Very high-tech. Worked, too. Within a month, every car out there had some bulbous nose in it's hood.....but the science was beyond the normal racer. And now? Nearly every form of auto racing (including F1) has their air coming in through a tall snorkley convenance. But remember...all WOT, no noise, no emissions, no mileage requirements! Anyway, thank you, Chrysler.

enzed_vifferBTW: would it have been easier to have some connector pipe thingos (technical term) made than gutting the cat? Or did you want it to look standard?

<{POST_SNAPBACK}>

I tried, but 1) it just doesn't work like that due to geometry, 2) didn't want to ruin the alignment of the outlet to the muffler, in spite of plans for jigs and such, and 3)....yeah, Big Number Three.....I recognized the point of diminishing returns, I think. Getting the cat out of the bag will be a significant reduction in back-pressure, I have determined. So.....cut the bottom off, wrestled the cat-guts out, rewelded the bottom back on, sent to Jet Hot....awaiting return. We'll see. Could be crap!

#32

Wow, I leave for a few hours and the whole thread goes ballistic! Awesome advice and thoughts from everyone.

As far as fuel injected engines, 'Helmholtz resonance (http://www.phys.unsw.edu.au/~jw/Helmholtz.html) and other esoteric physics to maximise cylinder filling' do come into play, though not nearly as much as with carbureted systems (for the reasons mentioned earlier in the thread). Engineers know that big pressure pulses and areas of low pressure at the mouth of a specific throttle body or intake runner will create an imbalance in air/fuel ratios between cylinders. Generally, these imbalances are quite effectively engineered out before the product goes to market and gets all screwed up by us in our silly quest for more power.

Tuning aficionados (aka 'nutcases' :beer: ) go to great lengths such as extrude-honing intake runners and polishing ports to reduce unwanted turbulence or restriction [the thermo-plastic intake plenum on Trace's Vette does a hell of a job delivering air equally, smoothly, and abundantly to the intake valves, where precisely metered fuel is injected by the ecm based on inputs from the mass airflow meter (MAFS), coolant temp sensor (CTS), intake air temperature sensor (IATS), throttle position sensor (TPS), and oxygen sensors (O2S)].

As mentioned, the VFR's EFI is primitive in comparison. I suspect Honda wanted to avoid going directly from carburetion to a system as complex and "sensor-intensive" as the Vette's while still addressing stiffer international emissions regs.

So where does that leave us? We could all pull our airbox lids off and do timed runs as Trace suggests (a great start), we could make repeated trips to the dyno after every little mod ($$$), or we could weld bungs into each exhaust pipe in the header and install wideband O2 sensors from Dynojet or Innovate and really get hard facts.

Doing the latter would allow me to see whether a specific cylinder is richer or leaner than its mates and would indicate whether a particular injector was less efficient than the others or airflow into a velocity stack has been hindered by my fiddling. By doing so I make myself significantly smarter about what my bike is doing than the ecm or even a Power Commander can be. I can then make mechanical changes or adjustments to the fuel map and tune my bike to the Nth degree.

The problem, and it's a doozer, is that at this level of analysis, my bike will be revealed to be quite different from any of yours, so one-size-fits-all mod advice no longer works.

Much depends on personal expertise and how much we individually want to spend, and unless we're each going to take a turn optimizing everything on our own bike, we have nothing better to rely on than anecdotal modification suggestions (scary) or our own instincts (as Chumly says, "I would probably not be able to know for sure if I was making overall air flow parameters better, but I would probably notice when I made them worse!"). With things like pulling off the top of an airbox, it's a good idea to be fully prepared to buy a replacement for the part we just mangled. Keep in mind too that it is certainly possible to exceed persional expertise and do permanent damage in the quest to "make a VFR into a 'Busa".

Nevertheless, it's a hell of a lot of fun to try!

#33

magellan,

That'll teach ya to leave!! :P

Yep, I fully agree with your "roundup" assement. You've bracketed the issues quite well. Mebbe we should just go RIDE the suckers and quit hacking our airboxes and gutting the poor, meowning cats! Nope...sorry....dying to see what the results of my torching and JetHot-ting the stock system will bring!! :beer: I'm thinking lots of PC tweaks are in my future. Glad I live in warm Florida so I can ride and tinker all "winter".

Hey...wait....who you calling a nutcase? I resemble that remark!

[And as for my Vette....after modding my 2000's "basic 350 hp" engine, I chose to do NOTHING to the 405 hp Z06 mill. No air mods, no exhaust mods (like I'm gonna remove the titanium exhaust and put SS on it!), no nothing....except a shifter, as the stocker is crap. I'd weld the hood shut if it wasn't made of fiberglass!! Point is, it's gangbusters right from the get-go...why ruin a good thing? I got it to go an 11.70, bone stock. Fergitaboutit! Don't want to be a nutcase about that car! Wash it--Drive it.]

#34

A couple of points that have (or not) been touched on, that I think are good:

First off, why are we modding these bikes? Certainly, there are better starting points if maximum performance is really the objective. The VFR will always be heavy and underpowered compared to the latest race-reps. (Remember, we could have paid less for a lighter, more powerful bike to begin with.) I would say the goals are to reduce or eliminate the flaws that we're all aware of (surging due to lean tuning, abrupt VTEC transition), and to improve the aesthetic experience, either sound level/quality, or visual. I can certainly see the value in FPR mods and PCIII's in order to optimize the tuning of the bike, but lets not fool ourselves about airbox mods and pipes, those mostly just make the bike look and/or sound "cooler", or are because we like to fiddle. Hell, I just spent about 10 hours polishing my rims; it looks boss and probably gives almost as much performance improvement (reduced rotational inertia, dontchaknow) as an aftermarket pipe.

How about timing? It's well known that ignition advance can have a significant impact on midrange, especially since these bikes are tuned for cheap gas. As long as we're prepared to run premium, I believe we really could see some useful gains here, and possibly even smooth out the VTEC with a shift in the timing at 7k. What would it take to start experimenting with that?

And what about disabling the VTEC altogether? What if you just left those pins in after adjusting the valves (probably not a good idea)? Assuming that the two-valve operation is primarily for emmissions (it's been shown that it's not for power or efficiency, compared to 5th gen.), why aren't we looking at solid buckets?

Then again, we could be happy knowing that we've got a relatively sophisticated bike that's green, comfortable, and actually performs pretty well (once you take care of the surging). I think I'm going to try to keep that in mind, and try to just focus on the rider mods by saving up for some track days and schools, along with good rubber and a bit of suspension tuning.

#35

fallzboater,

Right you are, beyond trying to reduce the quirks of the VTEC & EFI, I am not doing anything. 'Tis fun for me to chat/learn about all the other stuff though.

#36
fallzboaterAnd what about disabling the VTEC altogether?  What if you just left those pins in after adjusting the valves (probably not a good idea)?  Assuming that the two-valve operation is primarily for emmissions (it's been shown that it's not for power or efficiency, compared to 5th gen.), why aren't we looking at solid buckets?

I would like to know if the Non-Vtec valve buckets would fit where the Vtec buckets are.

If they are dimensionally identical, perhaps it would be possible to install 8 of them and permanently disable the Vtec that way.

.....or just find another new 2001 in the crate somewhere for $6700 and buy it.

#37

Flapper valve:

This is what Honda says in the Gen 5 Workshop Manual under Technical Features page 21-25. They call it the variable Air Intake System:

'OUTLINE

The intake area and the intake duct length are changed according to the engine revolution speed by opening/closing the variable intake duct, thereby contributing to upgrade the engine output.

From low speeds to medium speeds the intake is controlled by closing the variable intake duct to reduce the intake area thereby realizing high efficiency intake through upgraded inertial effect and pulsation effect of the intake air, and contributing to upgrade the low- and medium-speed output.

From medium speeds to high speeds the intake duct is opened to supply large volume of air to the engine, thereby contributing to the high revolution speed and power output of the engine.'

Next page shows the schematic of the components and explains that below the threshold rpm the flapper is closed, above it it is open.

It is generally believed on this forum that it is simply a noise abatement device. I am under the impression that it is thought that the flapper only closes at the noise measurement rpm range & that it is open below that - different to what Honda say (am I right?). I have removed the flapper & the snorkel but have not got the bike back on the road. I expect to replace the snorkel once I have tried it but possibly cut the inside away.

Honda's reference to 'upgraded inertial effect and pulsation effect' is Hermholz. The snorkel is thus the Heremholz duct as that is what is in operation at low speed when the flapper is closed. That would slightly raise the airbox pressure over a very resticted rpm range as Hermholz is to do with wave lengths matching duct lengths.

#38
tok tokkieFlapper valve:

This is what Honda says in the Gen 5 Workshop Manual under Technical Features page 21-25.  They call it the variable Air Intake System:

'OUTLINE

From low speeds to medium speeds the intake is controlled by closing the variable intake duct to reduce the intake area thereby realizing high efficiency intake through upgraded inertial effect and pulsation effect of the intake air, and contributing to upgrade the low- and medium-speed output.

From medium speeds to high speeds the intake duct is opened to supply large volume of air to the engine, thereby contributing to the high revolution speed and power output of the engine.'

It is generally believed on this forum that it is simply a noise abatement device.

<{POST_SNAPBACK}>

Although I understand and appreciate this info, I still have to consider several possibilities. First, Honda may have been tuning for Helmholtz resonance that exists because of the existence of the airbox in the first place or the use of the snorkel, or a common and universal result of low-to-medium-speed sudden large throttle openings, or... who knows? Whatever their reasons were, we surely bugger up whatever airflow characteristics they were accounting for when they designed the flapper.

Whether that really messes up driveability or power output is easily determined at the dyno (or by our sweetly tuned metric pant seats :D ). This thread:(http://www.vfrdiscussion.com/forum/index.php?showtopic=16299&hl=dyno) shows that pulling the snorkel does little to change horsepower but makes intake noises most of us like, and I'd bet that before-and-after dyno runs for de-flappering would also show very small variations.

So, if it really makes little difference, do what you like. On the other hand, what if I fiddle with the airbox and get 5 more HP above 7000 rpm but lose 5 between 4-6000? Would it be worthwhile? Depends on me and what I want from the bike. If in doubt, I should just spend my time and money tuning the nut that twists the throttle or 'tuning for what I know' as Trace puts it.

Since I'm a mechanic and seem to just love writing windy posts, I'll probably tweak and tune like a madman and do exhaust gas analysis at each pipe until I've got it tuned to (subjective) perfection. And that's the day I'll get broadsided by a bus... :beer:

#39
magellanSince I'm a mechanic and seem to just love writing windy posts, I'll probably tweak and tune like a madman and do exhaust gas analysis at each pipe until I've got it tuned to (subjective) perfection. And that's the day I'll get broadsided by a bus... :mellow:

Welp...we certainly hope not :thumbsup:

#40
Chumly
NVR2L8I've read about syncing the starter valves with the 20mm difference on the Brit web site, but somewhere I also recently read that the VTEC manual misprint claim is not true and the valves should in fact be set equal to #4. Still, I suppose it wouldn't hurt to give it a try and see if it makes a difference.
The 20mm difference turned out to be not the case, this is confirmed by Wiz et al, if you read the whole thread.

Can someone put in a link for the British website?

Thanks!

#41

Inspired by this topic (and with a recovered thumb after I attacked it with a hacksaw last week) I decided there was no better way to use a Sunday afternoon to embark on my own version of Magellan's Official FPR Recalibration Project. First though, it seemed only proper to give my K&N a clean on the way past. I haven't done this for about 3 years and 30K miles due to a seized and stripped screw at the front left of the airbox, just beneath those @£$%*" linked brake lines. So, first step, snap the corner off the airbox lid. I know, I'm a philistine, but I just couldn't be arsed to drill the screw out, particularly so close to a brake line. Next, scrape about half a ton of grit out of the filter, wash, rinse and repeat. Oh, and oil. I gather that's quite important.

Finally, I arrive at the FPR. I didn't happen to have the recommended 3/8 - 1/2 inch bearing handy, but it occurred to me that that's exactly how big the ball in a paint aerosol sounds when you shake it... 30 seconds of hacksawing later (I was careful this time - all digits accounted for!) I had the thing out of an old empty one. It's made of glass, but some vigorous squeazing with pliers in a controlled environment ("rag") proved it was tough enough. Not only that, but it's a smidge under 1/2 an inch. Perfect. After losing it in the V of the engine a couple of times I managed to get it wedged in the side of the FPR with an 11mm ring spanner behind it, using a plastic screwdriver handle as a fulcrum. Wearing the only eye protection I could find - a pair of oakley's - in case the glass exploded, I put as much pressure on as I felt comfortable with; enough to flex the spanner and, more worryingly, the frame! To no avail. The ball didn't appear to move relative to the FPR at all. I could only think that either my FPR is made out of extra-strong British steel (unlikely given the putty/compost alloy used for the factory exhaust system), or the ball was a touch big for the internal shoulders of the FPR. I should mention that I know nothing of the "internal shoulders of the FPR", so this is pure speculation. So, I tried a few other bobbley bits I could find lying around my garage: fixings from desks, random bolt heads, an M10 nut in various positions, and finally a bicycle ball bearing cupped in a desk fixing blue-takked to a screwdriver. Without wishing to kill magellan's idea (which seemed like a good one) I felt I'd tried everything I could, short of extreme force and a damaged fuel rail and/or frame. I considered taking the fuel rail off and using the Patented Vice and Mallet Approach, but was again thwarted by Phillips screws I couldn't get undone, this time on the intake funnels. So I gave up on my Official FPR Recalibration, at least for the time being.

All was not lost though. Following some careless handling of the airbox lid I was left with this random assortment of left-over parts:

[image: gallery_12130_3368_914237.jpg]

Flap, Snorkel & Servo

I didn't think they looked that important, so I thought I'd leave them off. There was a spare hose coming from cylinder 4's intake manifold which, in the original scientific ethos of the topic, I terminated with an old inlet funnel fixing bolt and some electrical insulating tape:

[image: gallery_12130_3368_151074.jpg]

Variable air intake servo hose terminator

I located the hose where it lay naturally around the front of the airbox.

The final result was one already posted by several punters, that of the airbox free of obstruction:

[image: gallery_12130_3368_280198.jpg]

Airbox modified

So that was that, really. I slapped all the cosmetics back on (um.. maybe I shouldn't include the tank as a "cosmetic"...) and got ready to take it for a blast.

Initial impression was that idle was lumpier than before. I needed a touch more throttle advance: normally I wouldn't use it for more than maybe 10 seconds, but now it needed a few minutes before the engine ran without struggling. Yet more seat-of-pants evaluation, but I was struck that the exhaust smelt richer than usual - maybe I have raised my fuel pressure after all. Could be just the clean filter though. Once the engine was warm, the lumpiness at idle evened out and took on the sound of an engine that just wasn't tuned to run at those revs.

Ok, must get to the point - does it ride??!?! YES! The engine sounds disconcertingly erratic at low revs (< 3,000), but pickup is actually unexpectedly torguey and responsive. There's a new low-frequency harmonic added to the song of Micron end-can and gear-driven cams which is particularly noticeable when drawing up to junctions, as the revs fall. It sounds awesome! Finally reaching the open roads, these modifications really came into their own. Acceleration is noticeably more intense. I'm afraid I can't remember who said it earlier in the thread, but 6th gear feels like 5th. So much so that the first couple of times I shift up through the box I was convinced there was another gear to go. On a flat road with no wind, the bike pulled hard all the way to 30mph short of one quarter of the speed of sound (indicated). The first time I was caught out by the savage power and backed off early. Next time I was prepared, but still impressed.

Front-end lift: lots of! 1st is... peaky. Just smoothly winding the throttle open would loop it if I didn't back off. When cogging up to 2nd, the front wheel briefly touched the road before coming straight back up again... just the sort of thing an idiot reaching mid-life crisis age needs smile.gif

All in all, not bad for a 10 year old bike.

Oh and by the way, yellow is the fastest colour!

Edited September 30, 2007 by dirtyfur
#42
dirtyfurI put as much pressure on as I felt comfortable with; enough to flex the spanner and, more worryingly, the frame! To no avail. The ball didn't appear to move relative to the FPR at all.

Yeah, I found this too.

The frame is scarily thin and flexy, unlike the FPR, which seems to be made to military specs. <_<

#43

Hi all, just registered as a newbie,to see if there was anything on eliminating the "snatchy" pick up from off throttle to on throttle at low speeds. Have to say other than that, the Viffer seems fine on speed in all gears I haven't felt the flat spots or lack of performance mentioned by others.

The biggest issue I have is the lack of a smoth pick up when just cracking the throttle open in low gears at slow speads, e.g. try picking up a small amount of power whilst going round a roundabout without a sudden surge,just can't be done.

Any ideas? :huh:

#44

DUSTY THREAD ALERT!

Hi Curt, welcome to VFRd.

The snatchy throttle can be helped by removing as much slack from your throttle cables as possible, without of course, inducing unwanted RPM increases with the bike idling, and swinging the handlebars from full lock right to full lock left.

Also, making sure your chain is not too loose in it's adjustment.

Lastly, check the rubbers in the cush drive in the rear hub and see if they are appreciably worn.

Those are the three free/cheap things to look into.

Another "trick" I've developed to deal with F.I bikes is that when I'm in first gear and maneuvering slowly, like in a parking lot for example @ ~5 mph, and I wish to accelerate, instead of just picking up the throttle, I pull in the clutch and slide it out again, whilst throttling up. It takes 100% of the snatch out of the situation.

Beyond that, you might look into the Fuel pressure regulator mod, or just buy one from Turbo City. I remember it helped immensely on my 5th gen with the throttle response.

http://www.turbocity.com/default.php?cPath=64

lastly, o2 eliminators and perhaps a Power Commander with a custom map. Definetly not cheap, but you can fix most anything if you've got a good tech on the dyno to make you a map.

#45

Thanks Rob, I appreciate your reply,

I'll get all that done ASAP. I tend to think it's also a function of "basic" fuel injection system vs carby's?

It's really the only thing I can fault the VFR on. I actually sold a Ducati ST4S & moved on (up) to the VFR, best move I've made in a while!

Cheers

Curt

veefer800canuckDUSTY THREAD ALERT!

Hi Curt, welcome to VFRd.

The snatchy throttle can be helped by removing as much slack from your throttle cables as possible, without of course, inducing unwanted RPM increases with the bike idling, and swinging the handlebars from full lock right to full lock left.

Also, making sure your chain is not too loose in it's adjustment.

Lastly, check the rubbers in the cush drive in the rear hub and see if they are appreciably worn.

Those are the three free/cheap things to look into.

Another "trick" I've developed to deal with F.I bikes is that when I'm in first gear and maneuvering slowly, like in a parking lot for example @ ~5 mph, and I wish to accelerate, instead of just picking up the throttle, I pull in the clutch and slide it out again, whilst throttling up. It takes 100% of the snatch out of the situation.

Beyond that, you might look into the Fuel pressure regulator mod, or just buy one from Turbo City. I remember it helped immensely on my 5th gen with the throttle response.

http://www.turbocity.com/default.php?cPath=64

lastly, o2 eliminators and perhaps a Power Commander with a custom map. Definetly not cheap, but you can fix most anything if you've got a good tech on the dyno to make you a map.

#46
Curt13707Thanks Rob, I appreciate your reply,

I'll get all that done ASAP. I tend to think it's also a function of "basic" fuel injection system vs carby's?

It's really the only thing I can fault the VFR on. I actually sold a Ducati ST4S & moved on (up) to the VFR, best move I've made in a while!

Cheers

Curt

No probs, stick around and post up some more, we don't bite. Much. wink.gif

#47
veefer800canuckDUSTY THREAD ALERT!

. . .

Beyond that, you might look into the Fuel pressure regulator mod, or just buy one from Turbo City. I remember it helped immensely on my 5th gen with the throttle response.

http://www.turbocity.com/default.php?cPath=64

lastly, o2 eliminators and perhaps a Power Commander with a custom map. Definetly not cheap, but you can fix most anything if you've got a good tech on the dyno to make you a map.

Does anyone know if this is available for an '07? Turbo Cities site only has it listed up to '05. I know the '06+ had some changes to the FI/CPU controls so would a modified FPR make any difference?

#48
JHKolb
veefer800canuckDUSTY THREAD ALERT!

. . .

Beyond that, you might look into the Fuel pressure regulator mod, or just buy one from Turbo City. I remember it helped immensely on my 5th gen with the throttle response.

http://www.turbocity.com/default.php?cPath=64

lastly, o2 eliminators and perhaps a Power Commander with a custom map. Definetly not cheap, but you can fix most anything if you've got a good tech on the dyno to make you a map.

Does anyone know if this is available for an '07? Turbo Cities site only has it listed up to '05. I know the '06+ had some changes to the FI/CPU controls so would a modified FPR make any difference?

The FPR should not have changed from '05 to present.

AFAIK, all the F.I. changes to the new(er) Vtecs were done inside the ECU.

Let me check the part numbers and see, BRB......

For the 2002-2005, it a 16740-MCW-003 which is superseded by the 16740-MCW-013

And for a 2007-2008, it lists 16740-MCW-013

So you're in business.

#49
magellan
enzed_viffer

Do you have to use a ball-bearing to push the seat in? (I ask because I've no idea what it looks like). Like, would a socket of the appropriate diameter do?

<{POST_SNAPBACK}>

There's not enough clearance between the frame and the butt end (spring seat) of the FPR for a socket; thus the ball bearing idea...

As for your thoughts and concerns, seadooloo, let me just say that I often write things satirically to get a laugh. Sorry if that doesn't translate well in forum posts. I too think Turbo City Tom is doing a hell of a job and deserves every dime he charges for his FPRs. Guys like him prove that ingenuity is not confined to manufacturer engineering staffs, and I was definitely kidding about the hate mail. Hilarious, wasn't it? :beer:

As far as doing a proper job of calibration... heeeyyyyy, just what are you saying about my hammer?? It's a finely tuned instrument, my friend http://www.vfrdiscussion.com/forum/public/style_emoticons/default/wink.gif Besides, I really just wanted to see what could be done on a 5th gen. If I'd screwed it up there would already be a new FPR on its way in the mail - probably from Turbo City! As it stands, I'm glad I did it even though I feel the method can be improved on.

I cant find the FPR for my 01 vfr800 fi can you send me a link or do they still sell them?

#50
hollenbeck

I cant find the FPR for my 01 vfr800 fi can you send me a link or do they still sell them?

Turbo City no longer makes them.

But since they were just a squished OEM FPR your best bet would be just squish the one on your bike.

I have a spare I'm going to try mashing, then see how it does on my '01.

The PCV I have is running Autotune, so the FPR should just sharpen the tune.

#51
magellan

I went ahead and buttoned everything up and put a "T" in my fuel feed line permanently for easy fuel pressure readings later. I now have 40.5 psi fuel pressure (up from 36 psi stock. Shoot for about a 3.6-5 psi increase with this mod, or approx 10% over stock pressure), and the bike starts and runs beautifully.

Can you give us a picture of the "T" fitting in the fuel line??

I need to check the pressure on my '01.

I will probably want to do it on the '99, as well as a C14 that I'm instrumenting for some research work.

KISS principle would be best to get gauges on these bikes.

#52

My 2002 VFR suffered from the usual VFR problems of snatchy throttle off idle to 5000 rpm and the the incredibly annoying lean stumble at 4500 rpm. The solution, swap out the stock 36psi fuel pressure regulator with a 42psi regulator from a 2000 Honda Blackbird. It's an easy swap, less than two hours, just remove the air box to gain access. The bike is now a joy to ride below 5000 rpm. Totally transformed.

I ordered the regulator though Bikebandit.com (591149 part #).

Edited August 1, 2014 by KRSS800
#54
KRSS800

My 2002 VFR suffered from the usual VFR problems of snatchy throttle off idle to 5000 rpm and the the incredibly annoying lean stumble at 4500 rpm. The solution, swap out the stock 36psi fuel pressure regulator with a 42psi regulator from a 2000 Honda Blackbird. It's an easy swap, less than two hours, just remove the air box to gain access. The bike is now a joy to ride below 5000 rpm. Totally transformed.

I ordered the regulator though Bikebandits.com (591149 part #).

Welcome to the forum and starting out with a share right off the bat!!! Alright! Thanks for the info...

where did the 42 psi value for the BB come from, is this confirmed? That is almost right where I calculated I want to be... just slightly more.

#55
Rush2112
KRSS800

My 2002 VFR suffered from the usual VFR problems of snatchy throttle off idle to 5000 rpm and the the incredibly annoying lean stumble at 4500 rpm. The solution, swap out the stock 36psi fuel pressure regulator with a 42psi regulator from a 2000 Honda Blackbird. It's an easy swap, less than two hours, just remove the air box to gain access. The bike is now a joy to ride below 5000 rpm. Totally transformed.

I ordered the regulator though Bikebandits.com (591149 part #).

Welcome to the forum and starting out with a share right off the bat!!! Alright! Thanks for the info...

where did the 42 psi value for the BB come from, is this confirmed? That is almost right where I calculated I want to be... just slightly more.

I researched on the internet and my friend who is a Honda Motorcycle tech also researched it. Between the two of us this is what we found works. Simple and cheap.

#56

It should state the correct fuel pressure in the Blackbird Factory Service Manual.

#58
Veefer800Canuck

It should state the correct fuel pressure in the Blackbird Factory Service Manual.

I agree... that is where I was hoping the number came from.

Anybody have a Blackbird manual that can check?

#59

there you go 99 and 00 are the one you want confirmed. I think thats a mistake in the manual it should be After 00 (01-03) as 50psi. I would go with a 99 just to be safe.


16740-MAT-E02 replaces 16740-MAT-E01.

16740-MAT-E22 is the 50psi 01+ fpr

Edited August 2, 2014 by klrtovfr
#60
klrtovfr

there you go 99 and 00 are the one you want confirmed. I think thats a mistake in the manual it should be After 00 (01-03) as 50psi. I would go with a 99 just to be safe.

16740-MAT-E02 replaces 16740-MAT-E01.

16740-MAT-E22 is the 50psi 01+ fpr

Thank you!

So the 99 BB is 43psi... that's a couple pounds more than I wanted for the 800... might work on the track bike though...

Do you know if they change something, maybe injectors on the later models?

#61

06164-PCB-000 Fuel injectors are the same on 99-03

End of thread · 61 posts recovered Wayback Machine snapshot 18 Jan 2021