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So.... you want a little more power....
Here is a write up explaining the installation of VF1000R motor into VF750FD (Interceptor) chassis. Read this through, then decide if you want to be a part of this madness.
Before we get to the fun part, I've got to state the following.
1) You need to consider local laws for getting the modified bike on the road. I have no idea of what system of roadworthiness is used in the United States, but please check this out BEFORE you start. Please comply to local laws.
2) This is a drastic modification, and while I have found it a very reliable conversion, the larger motor obviously places greater stresses on the chassis. In a recent teardown I found a crack in the frame on the chain side, horizontal member joining to frame rail. I don't know if this was due to the extra power or from suspension loads. It was easily fixed. Bike has had a hard life. In 12 years of ownership it has been written off 3 times (don't ask).
Please be aware of this fact - the chassis was never intended for use with this motor.
3) I'm compiling this information as accurately as possible, based on a vehicle imported to Australia. There may be differences in some components in your particular country. This is a record of my experience, and is supplied as is. Whilst I have attempted to be as accurate and honest as possible, I cannot be held liable for any damage or loss incurred from another's actions based in any way on application of the data contained herein.
OVERVIEW
OK. Now I can tell you that this conversion gives you the massive torque and sledgehammer power of the VF1000R motor whilst shedding approx. 44 pounds off the weight of a complete1000R. Add to this no more cam chain hassles due to gear driven cams, and the sweet handling of the interceptor chassis. The resultant bike is quick. My bike has seen 140mph with stock 750 gearing.
The installation of this motor is surprisingly easy. It literally bolts straight in. I have discovered that there are many shared components and dimensions between members of the VF family. There are however, areas where the engine interfaces with the chassis where some modification is required. Here is a list of these areas and what needs changing.
Exhaust System
1000R headers/collector required. However, as is, the1000R mufflers will not fit 750 hanger mount points.
Suggested handling: Get exhaust shop to cut off existing connecting pipe from muffler and make up and fit 2 x simple pipes welded to fit either aftermarket or 1000R mufflers. Mine cost $20. See diagram.
Radiators
750 Top and Bottom Radiators used. Top Radiator: No mods necessary.
Bottom radiator: To clear the larger header pipes, the bracket holding the bottom radiator to horizontal frame rail needs to spaced 25mm forward. See Diagram. Due to this forward location, bellypan cannot be used as it would hit front wheel. I have designed a replacement protective shroud, that can be made for peanuts. See diagram.
Coolant Pipes.
Push-on coolant pipes coming off heads between the V of the motor needs to be simply reversed, so that pipes exit on clutch side of motor and connect to existing 750 thermostat housing. All 750 water pipes, radiators and hoses should be used as before. Bottom radiator hose is a slightly tight fit between frame rail and motor, no biggie.
Centrestand
Bye, bye. 1000R has no centrestand due to bulbous exhaust collector. Now 750 shares this PIA.
Gearshift
1000R single piece shift lever must be used. It is slightly closer to footpeg than 750's original. I live with it, you may wish chop and weld gearshift lever.
Fuel Pump
Either 1000R or 750 can be used. 1000R has a sturdier metal body versus plastic body of 750, the 750's is already mounted and works just fine.
Battery
You need to think about a bigger battery. 750's original will work, but extra strain is placed on it. Be prepared for it to shit itself eventually. I removed all the "padding" from inside the battery box, and got a bigger battery - unfortunately ID code on this battery has been obliterated. It begins "CB...." I used duct tape in the areas where new battery would rub. It will just fit.
Airbox
Use 750's as 1000R's doesn't fit within frame rails. Because 750 airbox has slightly less volume, remove induction "horns" off front for better breathing (I also drilled two 20mm holes as well).
Carbies
Entire 1000R carb assembly including metal airbox base fits straight on to 750's plastic airbox .
Ignitor units
Either 750, 1000R or 1000F. 1000R has higher threshold for ignition cutout: (13000rpm)
Final drive sprocket
Use either. 1000R gearing allows higher top speed, 750 gearing allows wheelies any time, anywhere.
Suggested plan of Attack.
1) Get the donor motor complete with exhaust collector and suitable mufflers.
2) Get a VF750 Interceptor - preferably with a blown motor - you're only going to get rid of motor anyway!
3) If you have never removed a motor, get some help from someone who has. Use Honda's excellent factory manual for the 750, and if you get your hands on one, the 1000R manual (not totally mandatory, but does contain useful maintenance data.)
4) Follow the steps in the manual for engine removal. I would add my own experiential data, in that it is far easier to remove the frame from around the motor, than drop out the motor. To this end, I follow the book as far as all the crap you need to disconnect, then I remove the exhaust collector, then remove the entire front end of the bike (forks and front wheel). With a stand under the motor and the removeable frame rail removed, jiggle and lift the bike frame OFF the motor and wheel chassis AWAY on back wheel. You will probably need someone's assistance for this.
Now stick the new 1000R motor securely on the same stand, and reverse the procedure. you will find that she slips right on in! Follow notes as above, and basically, you're ready for an awesome experience.
There one last thing I need to mention. The rear cam cover was a tight fit between frame rails on the 750, but could be removed. Same thing now. You would swear you couldn't get it off with the clearance in evidence, and it will come off in either 30 seconds if you're lucky or half an hour if you're not - but it WILL come off!
This is a first draft of the written up proceedure. If you need any further advice, corrections or have any comments to add, please don't hesitate to email me either on sabmag or at tcdesign@talent.com.au
Best of luck. Remember - there's no replacement for displacement.
Edited June 18, 2015 by rhubarb