I've been busy and have made a lot of progress in the past couple weeks. The valves are adjusted and the cam lobes were in good shape, so there was no premature wear due to poor top end oiling. Then the refinished valve covers and new gaskets were installed to complete the job.
Just to make sure that there's never a cam wear issue, I installed a top end oiler kit from Dave Dodge. With the carbs off and plenty of space to work, it was a piece of cake to install.
[image: 2013-06-25212633_zps4eb25850.jpg]
The oil lines coming up the side of the engine and are fairly innocuous, since they're covered with black heat shrink tubing.
[image: 2013-06-26074839_zps9bfdf05b.jpg]
The new lines replace the original steel oil lines that originated from a banjo fitting on the left side above the transmission.
[image: 2013-06-25212720_zps1a15d24a.jpg]
Look close and you can see the refinished coolant tubes which were all reinstalled with new O-rings and seals. I took THX113's advice and removed the caps to make sure there were no clogs.
Other work completed includes the rebuilt/refinished front end installed.
[image: 2013-06-25212613_zpsc928814c.jpg]
The brakes haven't been refinished yet. They were working fine when I brought the bike home, so I'm just going to flush them and re-bleed with new fluid. This winter they'll be rebuilt and powder coated. Maybe sooner if I get my hands on a spare set of calipers and an extra master cylinder. Anyone have a spare they want to sell? Braided lines are part of the plan too.
From day one I thought the rear fender was god-awful to look at and that it made no sense on this bike.
[image: 2013-06-23123652_zps61203a9c.jpg]
There was no way I was going to leave it this way, so I bought a spare rear fender on eBay and cut it. Then I glass beaded it and rubbed in a healthy dose of Vaseline. You can see the excess still on the fender in the picture below. The next day I wiped off the excess and ended up with a brand-new satin finish.
[image: RearFender2_zps99712369.jpg]
A galvanized T bracket from Home Depot made a perfect license plate bracket and a strip of bright white LED's are tucked up above to illuminate the plate.
[image: 2013-06-27212016_zpsf3152bf5.jpg]
[image: 2013-06-27211929_zpsb82fc943.jpg]
There - that's much better.
My friend Mark in WV did his magic on the tank. He fixed the dent, repainted just the upper white section and then clearcoated the whole tank. It came out great.
[image: TankFinished_zps4704b06e.jpg]
The carbs will go back on this weekend and the chain and sprockets will be replaced as well. Then I can fire her up and sync the carbs. If all goes well, I will be registering the bike next week and my goal of having it done by July 4th will be met. We'll see how it goes.
Edited June 29, 2013 by tomk1960